Hole Plugs

Image Part Number Description / PDF Quantity Rfq
2BP2

2BP2

Altech Corporation

HOLE PLUG BLANKING 0.886" BLACK

63175

M20

M20

Altech Corporation

M20PLUG FOR ALUMINUM ENCLOSURES

590

7217325

7217325

Altech Corporation

PLUG M25PA ROUND

50

6700663

6700663

Altech Corporation

M63PLUG ROUND BN SLOTTED WITH O-

0

6700612

6700612

Altech Corporation

M12PLUG ROUND BN SLOTTED WITH O-

50

7215533

7215533

Altech Corporation

PG11PLUGPA ROUND

0

6700640

6700640

Altech Corporation

M40PLUG ROUND BN SLOTTED WITH O-

0

6700529

6700529

Altech Corporation

PG29PLUG ROUND BN 15 SLOTTED WIT

15

6700620

6700620

Altech Corporation

M20PLUG ROUND BN SLOTTED WITH O-

100

6700509

6700509

Altech Corporation

PG9PLUG ROUND BN 50 SLOTTED WITH

0

6700542

6700542

Altech Corporation

PG42PLUG ROUND BN 10 SLOTTED WIT

10

6700513

6700513

Altech Corporation

PG13PLUG ROUND BN 50 SLOTTED WIT

0

6700548

6700548

Altech Corporation

PG48PLUG ROUND BN SLOTTED WITH O

0

7215541

7215541

Altech Corporation

PG13PLUGPA ROUND

0

6700521

6700521

Altech Corporation

PG21PLUG ROUND BN SLOTTED WITH O

25

7217320

7217320

Altech Corporation

PLUG M20PA ROUND

200

7215525

7215525

Altech Corporation

PG9PLUGPA ROUND

0

7215576

7215576

Altech Corporation

PG29PLUGPA ROUND

0

7217363

7217363

Altech Corporation

PLUG M63PA ROUND

20

7217312

7217312

Altech Corporation

PLUG M12PA ROUND

50

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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