Hole Plugs

Image Part Number Description / PDF Quantity Rfq
6700616

6700616

Altech Corporation

M16PLUG ROUND BN SLOTTED WITH O-

50

7217340

7217340

Altech Corporation

PLUG M40PA ROUND

0

7215584

7215584

Altech Corporation

PG36PLUGPA ROUND

0

7217332

7217332

Altech Corporation

PLUG M32PA ROUND

320

7215517

7215517

Altech Corporation

PG7PLUGPA ROUND

0

7215592

7215592

Altech Corporation

PG42PLUGPA ROUND

0

7217316

7217316

Altech Corporation

PLUG M16PA ROUND

850

6700625

6700625

Altech Corporation

M25PLUG ROUND BN SLOTTED WITH O-

100

7215568

7215568

Altech Corporation

PG21PLUGPA ROUND

0

6700650

6700650

Altech Corporation

M50PLUG ROUND BN SLOTTED WITH O-

0

6700536

6700536

Altech Corporation

PG36PLUG ROUND BN 10 SLOTTED WIT

10

7215606

7215606

Altech Corporation

PG48PLUGPA ROUND

0

7215550

7215550

Altech Corporation

PG16PLUGPA ROUND

100

6700516

6700516

Altech Corporation

PG16PLUG ROUND BN SLOTTED WITH O

0

6700507

6700507

Altech Corporation

PG7PLUG ROUND BN 50 SLOTTED WITH

50

6700632

6700632

Altech Corporation

M32PLUG ROUND BN SLOTTED WITH O-

50

7217350

7217350

Altech Corporation

PLUG M50PA ROUND

0

6700511

6700511

Altech Corporation

PG11PLUG ROUND BN 50 SLOTTED WIT

400

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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