Board Spacers, Standoffs

Part Number	Description / PDF	Quantity
1821D Keystone Electronics Corp.	HEX STANDOFF #10-32 ALUM 3/4"	853700
1560B Keystone Electronics Corp.	ROUND STANDOFF #6-32 BRASS 1/8"	49319400
25503 Keystone Electronics Corp.	HEX STANDOFF M3 NYLON 15MM	142285500
24294 Keystone Electronics Corp.	HEX STANDOFF M3X0.5 SS 25MM	40408
24472 Keystone Electronics Corp.	HEX STANDOFF M3 SS 8MM	502226
1692E Keystone Electronics Corp.	ROUND STANDOFF #8-32 BRASS 1"	12815400
1796-3 Keystone Electronics Corp.	ROUND STANDOFF #6-32 BRASS 7/8"	922200
24468 Keystone Electronics Corp.	HEX STANDOFF M2.5X0.45 SS 25MM	430187
24397 Keystone Electronics Corp.	HEX STANDOFF M3 BRASS 20MM	15911300
24327 Keystone Electronics Corp.	HEX STANDOFF M4 BRASS 15MM	5150
1474D Keystone Electronics Corp.	HEX STANDOFF #8-32 BRASS 3/4"	263300
24454 Keystone Electronics Corp.	HEX STANDOFF M4 ALUMINUM 12MM	15983200
24304 Keystone Electronics Corp.	HEX STANDOFF M4 SS 18MM	132300
4941 Keystone Electronics Corp.	HEX STANDOFF #4-40 NYLON 3/8"	16162000
24296 Keystone Electronics Corp.	HEX STANDOFF M3 SS 12MM	1176
5062-3 Keystone Electronics Corp.	ROUND SPACER #4 BRASS 1/2"	4800
7661 Keystone Electronics Corp.	RND STANDOFF #6-32 CERAMIC 1/2"	446319
5058-2 Keystone Electronics Corp.	ROUND SPACER #4 BRASS 1/8"	46081400
2260-2 Keystone Electronics Corp.	ROUND STANDOFF #4-40 BRASS 1/8"	751720400
24491 Keystone Electronics Corp.	HEX STANDOFF M4 SS 6MM	567365

Board Spacers, Standoffs

1. Overview

Board spacers and standoffs are specialized hardware components used to create controlled spacing between printed circuit boards (PCBs), panels, or structural elements. They provide mechanical support, electrical isolation, and thermal management in electronic assemblies. Their importance in modern technology includes enabling compact designs, reducing vibration stress, and improving heat dissipation in devices ranging from smartphones to industrial control systems.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
Cylindrical Spacers	Simple tubular design with uniform diameter	PCB layer separation in consumer electronics
Hexagonal Standoffs	6-sided structure for wrench tightening	Industrial equipment panel mounting
Self-clinching Standoffs	Permanent installation with threaded compression	Sheet metal enclosures in servers
Adjustable Spacers	Variable length through threaded adjustment	Prototype development and testing
Insulated Spacers	Non-conductive materials for electrical isolation	High-voltage power supply assemblies

3. Structure & Composition

Typical construction includes:

Material: Stainless steel (corrosion resistance), aluminum (lightweight), or nylon (insulation)
Geometry: Cylindrical (standard), stepped (for multiple board heights), or flanged (for load distribution)
Installation Features: Internal threading (male/female), knurled surfaces (for grip), or press-fit tabs
Surface Treatment: Passivation (metal), UV resistance (plastics), or EMI shielding coating

4. Key Technical Specifications

Parameter	Importance
Material Hardness (HV)	Determines wear resistance and load capacity
Thread Engagement Length	Affects vibration resistance in dynamic environments
Thermal Conductivity (W/m K)	Critical for heat dissipation in power electronics
Dielectric Strength (kV/mm)	Safety factor in high-voltage applications
Installation Torque Rating	Prevents over-tightening damage to PCBs

5. Application Fields

Primary industries include:

Electronics Manufacturing: Server racks, LED displays
Automotive: Engine control units (ECUs), ADAS systems
Aerospace: Satellite PCB mounting, avionics enclosures
Medical Devices: MRI scanner internal structures
Consumer Electronics: Smartphone PCB stacking

6. Leading Manufacturers & Products

Manufacturer	Representative Product
PEM	S-8900 Series self-clinching standoffs
RS Components	486-8826 insulated hexagonal spacers
Mouser Electronics	925206-12 adjustable PCB spacers
McMaster-Carr	91285A102 stainless steel standoffs

7. Selection Recommendations

Evaluate mechanical load requirements vs material strength
Match thread type (UNC/UNF/Metric) with assembly hardware
Consider CTE (Coefficient of Thermal Expansion) compatibility with PCB materials
Select insulated variants for >50V circuits
Use vibration-damping coatings in mobile applications

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm spacers for wearable devices
Material Innovation: Conductive polymer composites for EMI shielding
Smart Integration: Standoffs with embedded strain gauges for structural monitoring
Automated Installation: Self-aligning designs for robotic assembly lines
Sustainability: Biodegradable plastic options (PLA-based) entering mainstream production