Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1868128

1868128

Phoenix Contact

TERM BLK 2P TOP ENTRY 3.5MM PCB

183

1710069

1710069

Phoenix Contact

TERM BLK 3P SIDE ENT 9.53MM PCB

63

1985823

1985823

Phoenix Contact

TERM BLK 2P SIDE ENT 3.81MM PCB

230

2908045

2908045

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

1733619

1733619

Phoenix Contact

TERM BLOCK 6POS 55DEG 5.08MM PCB

0

1706727

1706727

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

99250

1721728

1721728

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

9251700

1985357

1985357

Phoenix Contact

TERM BLOCK 18POS 45DEG 3.5MM PCB

173

1729089

1729089

Phoenix Contact

TERM BLK 9POS SIDE ENTRY 5MM PCB

236

1731831

1731831

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

23579650

1869910

1869910

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB 10PC

18

1071013

1071013

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

84

1823447

1823447

Phoenix Contact

TERM BLK 5POS TOP ENTRY 5MM PCB

139

1751361

1751361

Phoenix Contact

TERM BLK 14P SIDE ENT 3.5MM PCB

331

1984772

1984772

Phoenix Contact

TERM BLK 3P TOP ENTRY 3.5MM PCB

60310750

1868623

1868623

Phoenix Contact

TERM BLK 16P TOP ENT 5.08MM PCB

131

1727751

1727751

Phoenix Contact

TERM BLK 4P SIDE ENT 3.81MM PCB

13

1823997

1823997

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

230

1729131

1729131

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

1178034500

1730625

1730625

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

1

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top