Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1935284

1935284

Phoenix Contact

TERM BLK 14P SIDE ENTRY 5MM PCB

1627

1704836

1704836

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

50

1017507

1017507

Phoenix Contact

TERM BLK 6P SIDE ENT 5.08MM PCB

43

1822888

1822888

Phoenix Contact

TERM BLK 4P SIDE ENT 3.81MM PCB

0

1888221

1888221

Phoenix Contact

TERM BLK 3P SIDE ENT 3.81MM PCB

0

1822626

1822626

Phoenix Contact

TERM BLK 11POS TOP ENTRY 5MM PCB

0

1905683

1905683

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM PCB

250

1862123

1862123

Phoenix Contact

TERM BLOCK 10POS 45DEG 3.5MM PCB

56

1822587

1822587

Phoenix Contact

TERM BLK 7POS TOP ENTRY 5MM PCB

0

1989748

1989748

Phoenix Contact

TERM BLOCK 2POS 45DEG 2.5MM PCB

2101

1771143

1771143

Phoenix Contact

TERM BLK 7P TOP ENTRY 2.5MM SMD

0

1727764

1727764

Phoenix Contact

TERM BLK 5P SIDE ENT 3.81MM PCB

0

1704415

1704415

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB 1=10PC

20

1932494

1932494

Phoenix Contact

TERM BLK 2P SIDE ENTRY 15MM PCB

25

1071003

1071003

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

65

1988998

1988998

Phoenix Contact

TERM BLOCK 6POS 45DEG 3.5MM PCB

3835

1751167

1751167

Phoenix Contact

TERM BLOCK 9POS 55DEG 3.5MM PCB

9

1868160

1868160

Phoenix Contact

TERM BLK 6P TOP ENTRY 3.5MM PCB

0

1991163

1991163

Phoenix Contact

TERM BLK 9POS TOP ENTRY 5MM PCB

0

1777600

1777600

Phoenix Contact

TERM BLK 8P SIDE ENT 6.35MM PCB

41

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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