Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1728307

1728307

Phoenix Contact

TERM BLOCK 4POS 55DEG 3.81MM PCB

993

1713075

1713075

Phoenix Contact

TERM BLOCK 6POS 45DEG 3.5MM PCB

36

1791826

1791826

Phoenix Contact

TERM BLK 1P SIDE ENT PCB 1=10PC

116

1071053

1071053

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

70

1823573

1823573

Phoenix Contact

TERM BLK 7POS TOP ENT 5.08MM PCB

191

1862466

1862466

Phoenix Contact

TERM BLOCK 7POS 45DEG 5MM PCB

9

1862411

1862411

Phoenix Contact

TERM BLOCK 2POS 45DEG 5MM PCB

715

1904383

1904383

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

182

1713037

1713037

Phoenix Contact

TERM BLOCK 3POS 35DEG 5MM PCB

79

1720020

1720020

Phoenix Contact

TERM BLOCK 3POS 35DEG 9.53MM PCB

0

1862026

1862026

Phoenix Contact

TERM BLOCK 11POS 45DEG 3.5MM PCB

60

1990012

1990012

Phoenix Contact

TERM BLOCK 3POS 45DEG 2.5MM PCB

917

1984866

1984866

Phoenix Contact

TERM BLK 12POS TOP ENT 3.5MM PCB

0

1819079

1819079

Phoenix Contact

TERM BLOCK 1POS 30DEG PCB

0

1705692

1705692

Phoenix Contact

TERM BLK 6P SIDE ENT 3.81MM PCB

6

1071077

1071077

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

80

1790490

1790490

Phoenix Contact

TERM BLOCK 1POS TOP ENTRY PCB

0

1718032

1718032

Phoenix Contact

TERM BLOCK 3POS 35DEG 7.5MM PCB

250

1841490

1841490

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

76

1715828

1715828

Phoenix Contact

TERM BLK 12P SIDE ENT 5.08MM PCB

246

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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