Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1984646

1984646

Phoenix Contact

TERM BLK 5POS SIDE ENT 3.5MM PCB

1420

1824187

1824187

Phoenix Contact

TERM BLK 12POS TOP ENT 3.5MM SMD

350

1729160

1729160

Phoenix Contact

TERM BLK 6P SIDE ENT 5.08MM PCB

579315000

1728349

1728349

Phoenix Contact

TERM BLOCK 8POS 55DEG 3.81MM PCB

3

1791884

1791884

Phoenix Contact

TERM BLOCK 6POS 45DEG 5.08MM PCB

39

1984895

1984895

Phoenix Contact

TERM BLK 15POS TOP ENT 3.5MM PCB

0

1935433

1935433

Phoenix Contact

TERM BLK 14POS TOP ENTRY 5MM PCB

0

1733570

1733570

Phoenix Contact

TERM BLOCK 2POS 55DEG 5.08MM PCB

61002750

1751277

1751277

Phoenix Contact

TERM BLK 5POS SIDE ENT 3.5MM PCB

1845

1862330

1862330

Phoenix Contact

TERM BLOCK 8POS 45DEG 5MM PCB

40

1989845

1989845

Phoenix Contact

TERM BLOCK 12POS 45DEG 2.5MM PCB

201

1731721

1731721

Phoenix Contact

TERM BLK 2P SIDE ENT 7.62MM PCB

13824000

1017522

1017522

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

277

1823599

1823599

Phoenix Contact

TERM BLK 9POS TOP ENT 5.08MM PCB

0

1823803

1823803

Phoenix Contact

TERM BLK 8P SIDE ENT 3.81MM PCB

121

1823340

1823340

Phoenix Contact

TERM BLK 6POS TOP ENT 3.81MM PCB

69

1726037

1726037

Phoenix Contact

TERM BLOCK 2POS SIDE ENTRY PCB

449

1703091

1703091

Phoenix Contact

TERM BLK 8POS SIDE ENT 7.5MM PCB

0

1819192

1819192

Phoenix Contact

TERM BLOCK 1POS 30DEG PCB

0

1985878

1985878

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

150

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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