Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1868144

1868144

Phoenix Contact

TERM BLK 4P TOP ENTRY 3.5MM PCB

1125

1792177

1792177

Phoenix Contact

TERM BLK 9POS SIDE ENT 7.5MM PCB

0

1792928

1792928

Phoenix Contact

TERM BLK 8POS SIDE ENTRY 5MM PCB

5368

1823117

1823117

Phoenix Contact

TERM BLK 5P SIDE ENT 5.08MM PCB

0

1700008

1700008

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

1222950

1714735

1714735

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

137

1823272

1823272

Phoenix Contact

TERM BLK 10POS TOP ENT 3.5MM PCB

197

1822736

1822736

Phoenix Contact

TERM BLK 11P TOP ENT 5.08MM PCB

0

1848752

1848752

Phoenix Contact

TERM BLOCK 13POS TOP ENTRY 3.5MM

3450

1789647

1789647

Phoenix Contact

TERM BLK 1POS TOP ENTRY PCB 10PC

138

3260142

3260142

Phoenix Contact

TERM BLK 2P SIDE ENT PANEL MOUNT

0

1714968

1714968

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

11

1935857

1935857

Phoenix Contact

TERM BLK 10P SIDE ENTRY 5MM PCB

591100

1752227

1752227

Phoenix Contact

TERM BLOCK 3POS 25DEG 5MM PCB

50

1751112

1751112

Phoenix Contact

TERM BLOCK 4POS 55DEG 3.5MM PCB

18422500

2908485

2908485

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

552500

1991105

1991105

Phoenix Contact

TERM BLK 3POS TOP ENTRY 5MM PCB

0

1709717

1709717

Phoenix Contact

TERM BLK 5P SIDE ENT 10.16MM PCB

26

1891975

1891975

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

110

1861962

1861962

Phoenix Contact

TERM BLOCK 5POS 45DEG 3.5MM PCB

243

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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