Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ED360/9

ED360/9

On-Shore Technology, Inc.

TERM BLK 9P TOP ENTRY 7.5MM PCB

0

OSTTA020161

OSTTA020161

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENTRY 5MM PCB

26460

ED3001/9-FD

ED3001/9-FD

On-Shore Technology, Inc.

TERM BLOCK 9POS 45DEG 5MM PCB

0

ED793/12

ED793/12

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENTRY 5MM PCB

0

ED555/4DS

ED555/4DS

On-Shore Technology, Inc.

TERM BLK 4POS SIDE ENT 3.5MM PCB

4236

EDZ500/5DS

EDZ500/5DS

On-Shore Technology, Inc.

TERM BLK 5P SIDE ENT 5.08MM PCB

0

ED555/2DS

ED555/2DS

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENT 3.5MM PCB

4718

ED3001/7-FD

ED3001/7-FD

On-Shore Technology, Inc.

TERM BLOCK 7POS 45DEG 5MM PCB

0

ED125/3DS

ED125/3DS

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENT 5.08MM PCB

208

ED114/9DS

ED114/9DS

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENT 7.5MM PCB

126

ED3000/10

ED3000/10

On-Shore Technology, Inc.

TERM BLOCK 10POS 45DEG 5MM PCB

0

ED104/12DS

ED104/12DS

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENTRY 5MM PCB

0

OSTTC032162

OSTTC032162

On-Shore Technology, Inc.

TERM BLK 3P SIDE ENT 5.08MM PCB

27684

ED550/3DS

ED550/3DS

On-Shore Technology, Inc.

TERM BLK 3P TOP ENTRY 3.5MM PCB

3134

ED555/12DS

ED555/12DS

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 3.5MM PCB

26

ED3000/8

ED3000/8

On-Shore Technology, Inc.

TERM BLOCK 8POS 45DEG 5MM PCB

0

ED3001/8-FD

ED3001/8-FD

On-Shore Technology, Inc.

TERM BLOCK 8POS 45DEG 5MM PCB

0

ED104/8DS

ED104/8DS

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

ED3101/9-WD

ED3101/9-WD

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

OSTTF031161

OSTTF031161

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 7MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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