Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ED655/6DS

ED655/6DS

On-Shore Technology, Inc.

TERM BLK 6POS SIDE ENTRY 7MM PCB

0

OSTTB022161

OSTTB022161

On-Shore Technology, Inc.

TERM BLK 2POS TOP ENT 5.08MM PCB

11100

ED104/6DS

ED104/6DS

On-Shore Technology, Inc.

TERM BLK 6POS SIDE ENTRY 5MM PCB

21

OSTTD021162

OSTTD021162

On-Shore Technology, Inc.

TERM BLK 2POS TOP ENTRY 10MM PCB

0

ED4101/8-KD

ED4101/8-KD

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

ED104/5DS

ED104/5DS

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

OSTVN12A150

OSTVN12A150

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 2.54MM PCB

2991

OSTTE160161

OSTTE160161

On-Shore Technology, Inc.

TERM BLK 16P SIDE ENT 3.5MM PCB

67

ED3101/10-WD

ED3101/10-WD

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENTRY 5MM PCB

0

OSTTE090161

OSTTE090161

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENT 3.5MM PCB

0

OSTHT080080

OSTHT080080

On-Shore Technology, Inc.

TERM BLOCK 8POS 5MM PCB

78

OSTTD050161

OSTTD050161

On-Shore Technology, Inc.

TERM BLK 5POS TOP ENTRY 5MM PCB

0

OSTTE090104

OSTTE090104

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENT 3.5MM PCB

0

ED205/2DS

ED205/2DS

On-Shore Technology, Inc.

TERM BLK 2POS TOP ENTRY 10MM PCB

0

OSTVA030180

OSTVA030180

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

OSTTB120161

OSTTB120161

On-Shore Technology, Inc.

TERM BLK 12POS TOP ENTRY 5MM PCB

0

ED104/3DS

ED104/3DS

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENTRY 5MM PCB

1863

OSTHB020180

OSTHB020180

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ED550/8DS

ED550/8DS

On-Shore Technology, Inc.

TERM BLK 8P TOP ENTRY 3.5MM PCB

166

ED120/2DS

ED120/2DS

On-Shore Technology, Inc.

TERM BLK 2P SIDE ENT 5.08MM PCB

39148

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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