Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
AST0550302

AST0550302

RIA Connect / METZ CONNECT

TERM BLK 3POS SIDE ENTRY 5MM PCB

329

31061103

31061103

RIA Connect / METZ CONNECT

TERM BLK 3P TOP ENTRY 3.5MM PCB

385

31073103

31073103

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

681

31063102

31063102

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, VERT

531

ASM01Y0164-4G16

ASM01Y0164-4G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

0

SM99S01VBNN03G7

SM99S01VBNN03G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY SMD

413

SR99S01VBNN00G7

SR99S01VBNN00G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

5766

AST0550202

AST0550202

RIA Connect / METZ CONNECT

TERM BLK 2POS SIDE ENTRY 5MM PCB

394

31059105

31059105

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

3652

31101104

31101104

RIA Connect / METZ CONNECT

TERM BLK 4P SIDE ENT 5.08MM PCB

423

SR99S01VBNN04G7

SR99S01VBNN04G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

2814

31170106

31170106

RIA Connect / METZ CONNECT

SCREW TYPE TERMINAL BLOCK, PCB,

496

ASM01Y0164-5G16

ASM01Y0164-5G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

0

360381

360381

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

31170104

31170104

RIA Connect / METZ CONNECT

SCREW TYPE TERMINAL BLOCK, PCB,

745

31171106

31171106

RIA Connect / METZ CONNECT

SCREW TYPE TERMINAL BLOCK, PCB,

461

31072104

31072104

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

145

ASM01Y0164-1G16

ASM01Y0164-1G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

0

360322

360322

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

AST1350404

AST1350404

RIA Connect / METZ CONNECT

TERM BLOCK 4POS 45DEG 5MM PCB

78

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top