Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
31061104

31061104

RIA Connect / METZ CONNECT

TERM BLK 4P TOP ENTRY 3.5MM PCB

259

31065103-S

31065103-S

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

436

SM99S01VBNN00G7

SM99S01VBNN00G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY SMD

17402

ASM02V0108-1G16

ASM02V0108-1G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

12507

31147108

31147108

RIA Connect / METZ CONNECT

SCREW TYPE TERMINAL BLOCK, PCB,

500

SM99S01VBNN05G7

SM99S01VBNN05G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY SMD

895

31101102

31101102

RIA Connect / METZ CONNECT

TERM BLK 2P SIDE ENT 5.08MM PCB

200

31171104

31171104

RIA Connect / METZ CONNECT

SCREW TYPE TERMINAL BLOCK, PCB,

498

AST0250404

AST0250404

RIA Connect / METZ CONNECT

TERM BLK 4POS SIDE ENTRY 5MM PCB

482

ASM02V0108-0G16

ASM02V0108-0G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

12715

31101108

31101108

RIA Connect / METZ CONNECT

TERM BLK 8P SIDE ENT 5.08MM PCB

250

AST0570302

AST0570302

RIA Connect / METZ CONNECT

SPRING CLAMP, TERMINAL BLOCK, RI

179

AST0250204

AST0250204

RIA Connect / METZ CONNECT

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ASM01W0164-0G16

ASM01W0164-0G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

4400

AST2230802

AST2230802

RIA Connect / METZ CONNECT

TERM BLK 8POS SIDE ENT 3.5MM PCB

99

AST2151202

AST2151202

RIA Connect / METZ CONNECT

TERM BLK 12POS TOP ENTRY 5MM PCB

0

AST2130202

AST2130202

RIA Connect / METZ CONNECT

TERM BLK 2P TOP ENTRY 3.5MM PCB

293

AST2230302

AST2230302

RIA Connect / METZ CONNECT

TERM BLK 3POS SIDE ENT 3.5MM PCB

0

31101109

31101109

RIA Connect / METZ CONNECT

TERM BLK 9P SIDE ENT 5.08MM PCB

0

AST1251204

AST1251204

RIA Connect / METZ CONNECT

TERM BLK 12POS TOP ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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