Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ELM219200

ELM219200

Socapex (Amphenol Pcd)

TERM BLK 21P TOP ENT 5.08MM PCB

0

ESGM02300

ESGM02300

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENT 7.5MM PCB

0

SCM123100

SCM123100

Socapex (Amphenol Pcd)

TERM BLOCK 12POS 5MM PCB

0

SCM201100L

SCM201100L

Socapex (Amphenol Pcd)

TERM BLK 20P SIDE ENTRY 5MM PCB

0

ELXM04100

ELXM04100

Socapex (Amphenol Pcd)

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

ELM061100

ELM061100

Socapex (Amphenol Pcd)

TERM BLK 6POS SIDE ENTRY 5MM PCB

0

SCM151000

SCM151000

Socapex (Amphenol Pcd)

TERM BLK 15P SIDE ENT 5.08MM PCB

0

ELMM16120

ELMM16120

Socapex (Amphenol Pcd)

TERM BLK 16POS 45DEG 5.08MM PCB

0

ESBM22200

ESBM22200

Socapex (Amphenol Pcd)

TERM BLK 22P SIDE ENT 3.81MM PCB

0

ELMM06100

ELMM06100

Socapex (Amphenol Pcd)

TERM BLOCK 6POS 45DEG 5.08MM PCB

0

ESLM20100

ESLM20100

Socapex (Amphenol Pcd)

TERM BLK 20P SIDE ENTRY 5MM PCB

0

SCM069100

SCM069100

Socapex (Amphenol Pcd)

TERM BLK 6POS TOP ENTRY 5MM PCB

0

ELM111100

ELM111100

Socapex (Amphenol Pcd)

TERM BLK 11P SIDE ENTRY 5MM PCB

0

EL2M122G00

EL2M122G00

Socapex (Amphenol Pcd)

TERM BLK 6P SIDE ENT 5.08MM PCB

0

SCM153100L

SCM153100L

Socapex (Amphenol Pcd)

TERM BLOCK 15POS 5MM PCB

0

ESLM02100

ESLM02100

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ELM141200

ELM141200

Socapex (Amphenol Pcd)

TERM BLK 14P SIDE ENT 5.08MM PCB

0

ELMM08100

ELMM08100

Socapex (Amphenol Pcd)

TERM BLOCK 8POS 45DEG 5.08MM PCB

0

ESGM08400

ESGM08400

Socapex (Amphenol Pcd)

TERM BLK 8P SIDE ENT 7.62MM PCB

0

ESBM21200

ESBM21200

Socapex (Amphenol Pcd)

TERM BLK 21P SIDE ENT 3.81MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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