Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
SCM119000

SCM119000

Socapex (Amphenol Pcd)

TERM BLK 11P TOP ENT 5.08MM PCB

0

ELXM053G0

ELXM053G0

Socapex (Amphenol Pcd)

TERM BLOCK 5POS 3.5MM PCB

0

EL3M362G00

EL3M362G00

Socapex (Amphenol Pcd)

TERM BLK 12P SIDE ENT 5.08MM PCB

0

EL3M932B00

EL3M932B00

Socapex (Amphenol Pcd)

TERM BLK 31P SIDE ENT 5.08MM PCB

0

ELVM06900

ELVM06900

Socapex (Amphenol Pcd)

TERM BLK 6POS TOP ENT 3.81MM PCB

0

SMVM07101

SMVM07101

Socapex (Amphenol Pcd)

TERM BLK 7P SIDE ENT 3.81MM SMD

0

ELXM09900

ELXM09900

Socapex (Amphenol Pcd)

TERM BLK 9P TOP ENTRY 3.5MM PCB

0

ESDM04100

ESDM04100

Socapex (Amphenol Pcd)

TERM BLK 4P SIDE ENT 2.54MM PCB

0

ELM093100

ELM093100

Socapex (Amphenol Pcd)

TERM BLOCK 9POS 5MM PCB

0

ELM211200

ELM211200

Socapex (Amphenol Pcd)

TERM BLK 21P SIDE ENT 5.08MM PCB

0

ESLM19100

ESLM19100

Socapex (Amphenol Pcd)

TERM BLK 19P SIDE ENTRY 5MM PCB

0

ELM199100

ELM199100

Socapex (Amphenol Pcd)

TERM BLK 19POS TOP ENTRY 5MM PCB

0

EL3M962B00

EL3M962B00

Socapex (Amphenol Pcd)

TERM BLK 32P SIDE ENT 5.08MM PCB

0

SCM151100L

SCM151100L

Socapex (Amphenol Pcd)

TERM BLK 15P SIDE ENTRY 5MM PCB

0

EL3M962G00

EL3M962G00

Socapex (Amphenol Pcd)

TERM BLK 32P SIDE ENT 5.08MM PCB

0

EL1M252G00

EL1M252G00

Socapex (Amphenol Pcd)

TERM BLK 25P SIDE ENT 5.08MM PCB

0

SCM209100

SCM209100

Socapex (Amphenol Pcd)

TERM BLK 20POS TOP ENTRY 5MM PCB

0

SCM141100

SCM141100

Socapex (Amphenol Pcd)

TERM BLK 14P SIDE ENTRY 5MM PCB

0

ESLM13200

ESLM13200

Socapex (Amphenol Pcd)

TERM BLK 13P SIDE ENT 5.08MM PCB

0

SCM021100

SCM021100

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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