Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ELM249200

ELM249200

Socapex (Amphenol Pcd)

TERM BLK 24P TOP ENT 5.08MM PCB

0

ESTM06400

ESTM06400

Socapex (Amphenol Pcd)

TERM BLK 6P SIDE ENT 7.62MM PCB

0

SCM169100

SCM169100

Socapex (Amphenol Pcd)

TERM BLK 16POS TOP ENTRY 5MM PCB

0

ESGM06300

ESGM06300

Socapex (Amphenol Pcd)

TERM BLK 6POS SIDE ENT 7.5MM PCB

0

SCM083000

SCM083000

Socapex (Amphenol Pcd)

TERM BLOCK 8POS 5.08MM PCB

0

EL2M142G00

EL2M142G00

Socapex (Amphenol Pcd)

TERM BLK 7P SIDE ENT 5.08MM PCB

0

EL3M482G00

EL3M482G00

Socapex (Amphenol Pcd)

TERM BLK 16P SIDE ENT 5.08MM PCB

0

ELMM07120

ELMM07120

Socapex (Amphenol Pcd)

TERM BLOCK 7POS 45DEG 5.08MM PCB

0

SCM059000L

SCM059000L

Socapex (Amphenol Pcd)

TERM BLK 5POS TOP ENT 5.08MM PCB

0

ELM223100

ELM223100

Socapex (Amphenol Pcd)

TERM BLOCK 22POS 5MM PCB

0

ESTT04150

ESTT04150

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ESTM04400

ESTM04400

Socapex (Amphenol Pcd)

TERM BLK 4P SIDE ENT 7.62MM PCB

0

EL3M722B00

EL3M722B00

Socapex (Amphenol Pcd)

TERM BLK 24P SIDE ENT 5.08MM PCB

0

ESGM11400

ESGM11400

Socapex (Amphenol Pcd)

TERM BLK 11P SIDE ENT 7.62MM PCB

0

ELXM07100

ELXM07100

Socapex (Amphenol Pcd)

TERM BLK 7POS SIDE ENT 3.5MM PCB

0

ESBM19100

ESBM19100

Socapex (Amphenol Pcd)

TERM BLK 19P SIDE ENT 3.5MM PCB

0

ESLM14200

ESLM14200

Socapex (Amphenol Pcd)

TERM BLK 14P SIDE ENT 5.08MM PCB

0

SCM081000L

SCM081000L

Socapex (Amphenol Pcd)

TERM BLK 8P SIDE ENT 5.08MM PCB

0

SCM101000

SCM101000

Socapex (Amphenol Pcd)

TERM BLK 10P SIDE ENT 5.08MM PCB

0

SCM133100L

SCM133100L

Socapex (Amphenol Pcd)

TERM BLOCK 13POS 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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