Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0395432609

0395432609

Woodhead - Molex

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

0395931008

0395931008

Woodhead - Molex

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

0395430008

0395430008

Woodhead - Molex

TERM BLK 8POS SIDE ENTRY 5MM PCB

1046

0399700110

0399700110

Woodhead - Molex

TERM BLK 10P SIDE ENTRY 10.16MM

0

0398804508

0398804508

Woodhead - Molex

TERM BLK 4P SIDE ENT 5.08MM PCB

0

0398800924

0398800924

Woodhead - Molex

TERM BLK 8P SIDE ENT 5.08MM PCB

0

0395932620

0395932620

Woodhead - Molex

TERM BLK 20P SIDE ENTRY 5MM PCB

0

0399100313

0399100313

Woodhead - Molex

TERM BLK 13P SIDE ENTRY 10.16MM

0

0395931215

0395931215

Woodhead - Molex

TERM BLOCK 15POS 45DEG 5MM PCB

0

0399720103

0399720103

Woodhead - Molex

TERM BLK 3P SIDE ENT 10.16MM PCB

0

0395938314

0395938314

Woodhead - Molex

TERM BLOCK 14POS 45DEG 5MM PCB

0

0398804314

0398804314

Woodhead - Molex

TERM BLK 14P SIDE ENT 5.08MM PCB

0

0395430018

0395430018

Woodhead - Molex

TERM BLK 18P SIDE ENTRY 5MM PCB

0

0395431211

0395431211

Woodhead - Molex

TERM BLOCK 11POS 45DEG 5MM PCB

0

0395933016

0395933016

Woodhead - Molex

TERM BLK 16P SIDE ENTRY 5MM PCB

0

0395431613

0395431613

Woodhead - Molex

TERM BLK 13P SIDE ENTRY 5MM PCB

0

0395937116

0395937116

Woodhead - Molex

TERM BLK 16POS TOP ENTRY 5MM PCB

0

0395432019

0395432019

Woodhead - Molex

TERM BLK 19P SIDE ENTRY 5MM PCB

0

0395937004

0395937004

Woodhead - Molex

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

0395945010

0395945010

Woodhead - Molex

TERM BLK 10P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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