Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0397440003

0397440003

Woodhead - Molex

TERM BLK 3POS TOP ENTRY 5MM PCB

0

0397000802

0397000802

Woodhead - Molex

TERM BLK 2POS SIDE ENTRY 5MM PCB

17901800

0395433106

0395433106

Woodhead - Molex

TERM BLK 6POS TOP ENTRY 5MM PCB

0

0395930616

0395930616

Woodhead - Molex

TERM BLK 16P SIDE ENTRY 5MM PCB

0

0397480012

0397480012

Woodhead - Molex

TERM BLK 12POS 55DEG 3.81MM PCB

0

0398800851

0398800851

Woodhead - Molex

TERM BLK 17P SIDE ENT 5.08MM PCB

0

0395431024

0395431024

Woodhead - Molex

TERM BLK 24P SIDE ENTRY 5MM PCB

0

0395938311

0395938311

Woodhead - Molex

TERM BLOCK 11POS 45DEG 5MM PCB

0

0395937110

0395937110

Woodhead - Molex

TERM BLK 10POS TOP ENTRY 5MM PCB

0

0395436324

0395436324

Woodhead - Molex

TERM BLOCK 24POS 45DEG 5MM PCB

0

0398800636

0398800636

Woodhead - Molex

TERM BLK 18P SIDE ENT 5.08MM PCB

0

0395932210

0395932210

Woodhead - Molex

TERM BLOCK 10POS 45DEG 5MM PCB

0

0398904314

0398904314

Woodhead - Molex

TERM BLK 14P SIDE ENTRY 5MM PCB

0

0395445009

0395445009

Woodhead - Molex

TERM BLK 9P SIDE ENT 5.08MM PCB

0

0395432621

0395432621

Woodhead - Molex

TERM BLK 21P SIDE ENTRY 5MM PCB

0

0395945003

0395945003

Woodhead - Molex

TERM BLK 3P SIDE ENT 5.08MM PCB

0

0399500116

0399500116

Woodhead - Molex

TERM BLK 16P SIDE ENTRY 8MM PCB

0

0398900407

0398900407

Woodhead - Molex

TERM BLOCK 7POS 35DEG 5MM PCB

0

0399608202

0399608202

Woodhead - Molex

TERM BLK 2POS TOP ENTRY 8MM PCB

0

0395430211

0395430211

Woodhead - Molex

TERM BLOCK 11POS 45DEG 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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