Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
2453700000

2453700000

Weidmuller

TERM BLK 3P SIDE ENTRY 10MM PCB

61

1426110000

1426110000

Weidmuller

TERM BLK 6POS TOP ENT 5.08MM PCB

188270

1869590000

1869590000

Weidmuller

TERM BLK 24P SIDE ENT 3.81MM PCB

60

1047600000

1047600000

Weidmuller

TERM BLOCK 1POS SIDE ENTRY PCB

80

1887350000

1887350000

Weidmuller

TERM BLOCK 3POS 45DEG 3.5MM PCB

1902

1594550000

1594550000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1473350000

1473350000

Weidmuller

PCB TERMINAL 3.5MM

167

1870390000

1870390000

Weidmuller

TERM BLK 14P SIDE ENT 3.5MM PCB

9

1885860000

1885860000

Weidmuller

TERM BLOCK 23POS 45DEG 3.5MM PCB

60

1886040000

1886040000

Weidmuller

TERM BLK 18POS 45DEG 3.81MM PCB

76

1884580000

1884580000

Weidmuller

TERM BLOCK 7POS 45DEG 5MM PCB

0

1885450000

1885450000

Weidmuller

TERM BLOCK 6POS 45DEG 3.81MM PCB

0

996776

996776

Weidmuller

TERM BLK 10P SIDE ENT 3.5MM PCB

57

1768860000

1768860000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1769100000

1769100000

Weidmuller

TERM BLK 4P SIDE ENT 5.08MM PCB

0

1825920000

1825920000

Weidmuller

TERM BLK 12P TOP ENT 3.81MM PCB

71

1826060000

1826060000

Weidmuller

TERM BLK 3POS TOP ENT 5.08MM PCB

0

1330340000

1330340000

Weidmuller

TERM BLK 17POS TOP ENTRY 5MM PCB

90

1884510000

1884510000

Weidmuller

TERM BLOCK 15POS 45DEG 5MM PCB

70

9994610000

9994610000

Weidmuller

TERM BLK 10POS 45DEG 5.08MM PCB

23350

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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