Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1751413

1751413

Phoenix Contact

TERM BLK 4POS SIDE ENT 3.5MM PCB

93

ED3001/5-FD

ED3001/5-FD

On-Shore Technology, Inc.

TERM BLOCK 5POS 45DEG 5MM PCB

0

TB003V-500-P07BE

TB003V-500-P07BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

2360

YO0401500000G

YO0401500000G

Anytek (Amphenol Anytek)

TERM BLK 4POS SIDE ENT 3.5MM PCB

157

0643960000

0643960000

Weidmuller

TERM BLOCK 1POS TOP ENTRY PCB

400200

1777558

1777558

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

58

691414720005B

691414720005B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, 45 ENTR

331

796682-5

796682-5

TE Connectivity AMP Connectors

TERM BLK 5POS SIDE ENTRY 5MM PCB

287

1822820

1822820

Phoenix Contact

TERM BLK 9POS SIDE ENT 3.5MM PCB

0

EB59A-03-A

EB59A-03-A

Adam Tech

EURO BLOCK 3P

357

1752298

1752298

Phoenix Contact

TERM BLOCK 10POS 25DEG 5MM PCB

1550

1885740000

1885740000

Weidmuller

TERM BLOCK 11POS 45DEG 3.5MM PCB

140

691414720002B

691414720002B

Würth Elektronik Midcom

TERM BLOCK 2POS 45DEG 5MM PCB

1397

691221320005

691221320005

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK, 55 ENTR

787

TBLH10-350-16BK

TBLH10-350-16BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

202

1870560000

1870560000

Weidmuller

TERM BLK 19POS TOP ENT 3.5MM PCB

80

2492140000

2492140000

Weidmuller

TERM BLK 5POS TOP ENTRY 10MM PCB

5050

691241810009

691241810009

Würth Elektronik Midcom

TERM BLK 9P SIDE ENTRY 10MM PCB

0

ED300/3

ED300/3

On-Shore Technology, Inc.

TERM BLOCK 3POS 45DEG 5MM PCB

4327

ED650/2DS

ED650/2DS

On-Shore Technology, Inc.

TERM BLK 2POS TOP ENTRY 7MM PCB

1

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top