Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1708026

1708026

Phoenix Contact

TERM BLK 2P SIDE ENT 3.81MM PCB

476

691417220003

691417220003

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, 45 ENTR

199

1986714-7

1986714-7

TE Connectivity AMP Connectors

TERM BLK 7P SIDE ENTRY 15MM PCB

0

1862039

1862039

Phoenix Contact

TERM BLOCK 12POS 45DEG 3.5MM PCB

1

1330250000

1330250000

Weidmuller

TERM BLK 9POS TOP ENTRY 5MM PCB

199

1766360000

1766360000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

365

1819257

1819257

Phoenix Contact

TERM BLOCK 7POS 30DEG 10MM PCB

0

TBLH10V-500-11BK

TBLH10V-500-11BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

239

1984840

1984840

Phoenix Contact

TERM BLK 10POS TOP ENT 3.5MM PCB

283

1733428

1733428

Phoenix Contact

TERM BLOCK 3POS 55DEG 5MM PCB

281

1715747

1715747

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

1034250

282837-9

282837-9

TE Connectivity AMP Connectors

TERM BLK 9P SIDE ENT 5.08MM PCB

342

691252810001

691252810001

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, HORIZON

399

1707030

1707030

Phoenix Contact

TERM BLK 3P SIDE ENT 7.62MM PCB

8

1823065

1823065

Phoenix Contact

TERM BLK 11P SIDE ENTRY 5MM PCB

0

2472100000

2472100000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 4 POS

149

1824682

1824682

Phoenix Contact

TERM BLK 7P SIDE ENT 3.81MM SMD

295

1864121

1864121

Phoenix Contact

TERM BLK 11POS TOP ENTRY 5MM PCB

4250

1989528

1989528

Phoenix Contact

TERM BLK 10P SIDE ENTRY 5MM PCB

131

1331770000

1331770000

Weidmuller

LMF 5.00/08/90 3.5SN OR BX

90

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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