Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
OSTVK205150

OSTVK205150

On-Shore Technology, Inc.

TERM BLOCK HDR 20POS 5.08MM

0

OSTNL081001

OSTNL081001

On-Shore Technology, Inc.

3.5MM 2 PC TERM BLOCK PLUG DUAL

120

OSTVG060100

OSTVG060100

On-Shore Technology, Inc.

TERM BLOCK PLUG 6POS 30DEG 5MM

0

OSTEX240000

OSTEX240000

On-Shore Technology, Inc.

TERM BLOCK HDR 24POS VERT 5MM

0

OSTTS13015B

OSTTS13015B

On-Shore Technology, Inc.

TERM BLOCK PLUG 13POS 7.62MM

0

OSTTS04115D

OSTTS04115D

On-Shore Technology, Inc.

TERM BLOCK PLUG 4POS 3.5MM

0

OSTTS21015B

OSTTS21015B

On-Shore Technology, Inc.

TERM BLOCK PLUG 21POS 7.62MM

0

OSTOP130100

OSTOP130100

On-Shore Technology, Inc.

TERM BLOCK HDR 13POS VERT 5MM

0

OSTVK243150

OSTVK243150

On-Shore Technology, Inc.

TERM BLOCK HDR 24POS 3.81MM

0

OSTEV206150

OSTEV206150

On-Shore Technology, Inc.

TERM BLOCK PLUG 20POS 10.16MM

0

OSTTS15715B

OSTTS15715B

On-Shore Technology, Inc.

TERM BLOCK PLUG 15POS 270DEG 5MM

0

OSTVE093151

OSTVE093151

On-Shore Technology, Inc.

TERM BLOCK HDR 9POS 90DEG 3.81MM

0

OSTV7210151

OSTV7210151

On-Shore Technology, Inc.

TERM BLOCK HDR 21POS 7.62MM

0

OSTVM213552

OSTVM213552

On-Shore Technology, Inc.

TERM BLOCK PLUG 21POS STR 3.81MM

0

OSTTS08515C

OSTTS08515C

On-Shore Technology, Inc.

TERM BLOCK PLUG 8POS 5.08MM

0

OSTFW060000

OSTFW060000

On-Shore Technology, Inc.

5.00MM 6 POS SMT HDR W/COVER

2000

OSTVR135150

OSTVR135150

On-Shore Technology, Inc.

TERM BLOCK PLUG 13POS STR 5.08MM

0

OSTOQ101550

OSTOQ101550

On-Shore Technology, Inc.

TERM BLOCK HDR 10POS VERT 3.5MM

0

OSTVL087150

OSTVL087150

On-Shore Technology, Inc.

TERM BLOCK HDR 8POS VERT 5MM

0

OSTOQ167550

OSTOQ167550

On-Shore Technology, Inc.

TERM BLOCK HDR 16POS VERT 5MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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