Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
OSTVK151150

OSTVK151150

On-Shore Technology, Inc.

TERM BLOCK HDR 15POS 45DEG 3.5MM

0

OSTEV126150

OSTEV126150

On-Shore Technology, Inc.

TERM BLOCK PLUG 12POS 10.16MM

0

OSTVR165150

OSTVR165150

On-Shore Technology, Inc.

TERM BLOCK PLUG 16POS STR 5.08MM

0

OSTOQ110550

OSTOQ110550

On-Shore Technology, Inc.

TERM BLOCK HDR 11POS VERT 7.62MM

0

OSTNR061201

OSTNR061201

On-Shore Technology, Inc.

3.5MM 2 PC TERM BLOCK HEADER R/A

140

OSTEM14A152

OSTEM14A152

On-Shore Technology, Inc.

TERM BLOCK PLUG 14POS 7.5MM

0

OSTOQ047550

OSTOQ047550

On-Shore Technology, Inc.

TERM BLOCK HDR 4POS VERT 5MM

0

OSTVM191550

OSTVM191550

On-Shore Technology, Inc.

TERM BLOCK PLUG 19POS STR 3.5MM

0

OSTV8075150

OSTV8075150

On-Shore Technology, Inc.

TERM BLOCK PLUG 7POS STR 5.08MM

0

OSTEM200150

OSTEM200150

On-Shore Technology, Inc.

TERM BLOCK PLUG 20POS 7.62MM

0

OSTOP130F00

OSTOP130F00

On-Shore Technology, Inc.

TERM BLOCK HDR 13POS 90DEG 5MM

0

OSTVM167552

OSTVM167552

On-Shore Technology, Inc.

TERM BLOCK PLUG 16POS STR 5MM

0

OSTVF185250

OSTVF185250

On-Shore Technology, Inc.

TERM BLOCK HDR 18POS VERT 5.08MM

0

EDSTL976/8

EDSTL976/8

On-Shore Technology, Inc.

TERM BLOCK HDR 16POS VERT 5MM

0

OSTVK235250

OSTVK235250

On-Shore Technology, Inc.

TERM BLOCK HDR 23POS 5.08MM

0

OSTOP082200

OSTOP082200

On-Shore Technology, Inc.

TERM BLOCK HDR 8POS VERT 3.5MM

0

OSTVE093051

OSTVE093051

On-Shore Technology, Inc.

TERM BLOCK HDR 9POS 90DEG 3.81MM

0

OSTV7045150

OSTV7045150

On-Shore Technology, Inc.

TERM BLOCK HDR 4POS VERT 5.08MM

0

OSTTS21A15B

OSTTS21A15B

On-Shore Technology, Inc.

TERM BLOCK PLUG 21POS 7.5MM

0

OSTTJ0711520

OSTTJ0711520

On-Shore Technology, Inc.

TERM BLOCK PLUG 7POS STR 3.5MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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