| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
 |
Phoenix Contact |
CONN FERRULE 12AWG ORANGE |
7834100 |
|
 |
Conta-Clip |
H 4,0/20-D GR |
1400 |
|
 |
American Electrical, Inc. |
CONN FERRULE DIN 22AWG |
9021 |
|
 |
Phoenix Contact |
CONN FERRULE 10AWG GREEN |
400 |
|
 |
Altech Corporation |
CONN FERRULE DIN TWO X 18AWG GRY |
1343600 |
|
 |
Panduit Corporation |
CONN FERRULE 2/0AWG |
2391600 |
|
 |
Weidmuller |
CONN FERRULE 18AWG BLUE 1=500PC |
411 |
|
 |
American Electrical, Inc. |
CONN FERRULE W TYPE 24-26AWG BLU |
3669 |
|
 |
Woodhead - Molex |
CONN FERRULE 16AWG RED |
2 |
|
 |
Weidmuller |
CONN FERRULE 2 X 18AWG WHT 500PC |
18 |
|
 |
American Electrical, Inc. |
CONN FERRULE DIN 20-22AWG GRAY |
11021 |
|
 |
Altech Corporation |
CONN FERRULE 18AWG SILVER |
23510600 |
|
 |
Panduit Corporation |
CONN FERRULE DIN 18AWG GRAY |
642861000 |
|
 |
Altech Corporation |
CONN FERRULE DIN TWO X 20AWG WHT |
1200 |
|
 |
Panduit Corporation |
CONN FERRULE DIN 1AWG |
14112600 |
|
 |
American Electrical, Inc. |
CONN FERRULE DIN 10AWG |
900 |
|
 |
American Electrical, Inc. |
CONN FERRULE DIN 12AWG GRAY |
15532 |
|
 |
Panduit Corporation |
CONN FERRULE 2/0AWG YELLOW |
89400 |
|
 |
Panduit Corporation |
CONN FERRULE DIN 8AWG |
9982500 |
|
 |
American Electrical, Inc. |
CONN FERRULE DIN TWO X 14AWG BLU |
4972 |
|
Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.
| Type | Functional Features | Application Examples |
|---|---|---|
| Open Barrel Ferrules | Allow partial insertion of wires; suitable for frequent disassembly | Control panels in manufacturing systems |
| Insulated Ferrules | Include plastic sleeves for additional safety and insulation | Medical equipment and HVAC systems |
| Double-Crimped Ferrules | Provide dual compression points for enhanced mechanical strength | Automotive wiring harnesses |
| Multi-Wire Ferrules | Accommodate multiple wires in a single termination point | Power distribution boxes |
Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges
| Parameter | Significance |
|---|---|
| Conductor Cross-Section Range (0.2-6 mm ) | Determines current-carrying capacity and wire compatibility |
| Rated Current (5-30 A) | Defines maximum operational current under standard conditions |
| Crimping Force (50-200 N) | Affects connection reliability and cold welding prevention |
| Temperature Range (-40 C to +120 C) | Specifies operational limits in different environments |
| Material Hardness (60-90 HV) | Influences durability and resistance to deformation |
Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)
| Manufacturer | Representative Product |
|---|---|
| Phoenix Contact | MAU-SET series ferrules with push-in technology |
| Weidm ller | KLUEGO color-coded ferrules for rail applications |
| TE Connectivity | Dynamic ferrules for automotive vibration environments |
| WAGO | TOPJOB S ferrules with integrated test points |
Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs
Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines