Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
V30AE000016

V30AE000016

Z+F USA Inc.

FERRULES, INSULATED; ZF, 1.50/8

25000

1241003-1

1241003-1

TE Connectivity AMP Connectors

CONN FERRULE DIN 16AWG BLACK

0

3200218

3200218

Phoenix Contact

CONN FERRULE DIN 20AWG SILVER

2147483647

2207.0/100

2207.0/100

Altech Corporation

CONN FERRULE 14AWG BLUE

450

3200551

3200551

Phoenix Contact

CONN FERRULE DIN 8AWG RED

358521800

1-966067-4

1-966067-4

TE Connectivity AMP Connectors

CONN FERRULE DIN 16AWG BLACK

16056

9019080000

9019080000

Weidmuller

CONN FERRULE DIN 17AWG RED 500PC

28

3200991

3200991

Phoenix Contact

CONN FERRULE DIN TWO X 16AWG BLK

549

2216.0

2216.0

Conta-Clip

H 0,5/6

18996

0409500000

0409500000

Weidmuller

CONN FERRULE 20AWG ORNGE 1=500PC

51152

9025980000

9025980000

Weidmuller

CONN FERRULE 16AWG RED 1=500PC

826

11101015

11101015

American Electrical, Inc.

CONN FERRULE DIN 16AWG BLACK

41335

9025910000

9025910000

Weidmuller

CONN FERRULE 18AWG WHITE 1=500PC

16

1162050

1162050

American Electrical, Inc.

CONN FERRULE W TYPE 20-24AWG ORG

5959

121510150

121510150

American Electrical, Inc.

CONN FERRULE DIN 16AWG

614

3201592

3201592

Phoenix Contact

CONN FERRULE 16AWG RED

2287

121010150

121010150

American Electrical, Inc.

CONN FERRULE DIN 16AWG

5851

216-222

216-222

WAGO

FERRULE; SLEEVE FOR 0.75 MM / 18

3495

11610025

11610025

American Electrical, Inc.

CONN FERRULE DIN 24-26AWG YELLOW

13987

2221.0/100

2221.0/100

Altech Corporation

CONN FERRULE 16AWG SILVER

5543

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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