Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
FSD75-6-D

FSD75-6-D

Panduit Corporation

CONN FERRULE DIN 22AWG WHITE

2147483647

9026050000

9026050000

Weidmuller

CONN FERRULE 24AWG BLUE 1=500PC

6137

12610100

12610100

American Electrical, Inc.

CONN FERRULE DIN 18AWG

51106

9021020000

9021020000

Weidmuller

CONN FERRULE 24AWG YLW 1=500PC

1218

CPGI-CCS-14-8-C-50

CPGI-CCS-14-8-C-50

TE Connectivity AMP Connectors

UTILUX-LUGS & LINKS

10

2201.0

2201.0

Conta-Clip

H 0,5/14 OG

8520

9004320000

9004320000

Weidmuller

CONN FERRULE 17AWG YLW 1=500PC

5

F86-32-C

F86-32-C

Panduit Corporation

CONN FERRULE DIN 2AWG

0

9004050000

9004050000

Weidmuller

CONN FERRULE 20AWG 1=1000PC

36122

FSDX77-8-D

FSDX77-8-D

Panduit Corporation

CONN FERRULE DIN 18AWG RED

743976000

0282800000

0282800000

Weidmuller

CONN FERRULE 17AWG 1=1000PC

1131

9202840000

9202840000

Weidmuller

CONN FERRULE 18AWG BLUE 1=500PCS

6

3202847

3202847

Phoenix Contact

CONN FERRULE TWO X 6AWG BLUE

11650

966067-1

966067-1

TE Connectivity AMP Connectors

CONN FERRULE DIN 20AWG WHITE

6252

F83-15-D

F83-15-D

Panduit Corporation

CONN FERRULE DIN 8AWG

247954000

13142100

13142100

American Electrical, Inc.

CONN FERRULE W TYPE 2X8AWG IVORY

0

13122040

13122040

American Electrical, Inc.

CONN FERRULE W TYPE 2X12AWG GRAY

215

60115

60115

Swanstrom Tools

FERRULES BLK 1.5MM 50X10 STRIPS

1

11181060

11181060

American Electrical, Inc.

CONN FERRULE DIN 10AWG YELLOW

14870

9028350000

9028350000

Weidmuller

CONN FERRULE 16AWG RED 1=500PC

0

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

RFQ BOM Call Skype Email
Top