Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
9005820000

9005820000

Weidmuller

CONN FERRULE 18AWG WHT 1=5000PC

26

F80-10-M

F80-10-M

Panduit Corporation

CONN FERRULE DIN 14AWG

320799000

2621.0

2621.0

Altech Corporation

CONN FERRULE 24AWG BLUE

290895000

3201853

3201853

Phoenix Contact

CONN FERRULE 4AWG RED

0

9019270000

9019270000

Weidmuller

CONN FERRULE DIN 6AWG BLU 100PC

1060

9025950000

9025950000

Weidmuller

CONN FERRULE 17AWG YLW 1=500PC

16

9004560000

9004560000

Weidmuller

CONN FERRULE 20AWG ORNGE 1=500PC

911

2203.0/100

2203.0/100

Altech Corporation

CONN FERRULE 18AWG YELLOW

4988500

9004430000

9004430000

Weidmuller

CONN FERRL DIN 2X14AWG BLU 250PC

6111

9037450000

9037450000

Weidmuller

CONN FERRL DIN 2X17AWG RED 500PC

55

9018520000

9018520000

Weidmuller

CONN FERRL DIN 2X18AWG GRY 500PC

711

216-267

216-267

WAGO

FERRULE; SLEEVE FOR 4 MM / AWG 1

1615

F85-25-C

F85-25-C

Panduit Corporation

CONN FERRULE DIN 4AWG

96316300

3200836

3200836

Phoenix Contact

CONN FERRULE TWO X 14AWG BLUE

1569900

9037320000

9037320000

Weidmuller

CONN FERRULE 2 X 10AWG BLK 100PC

838

F87-22-C

F87-22-C

Panduit Corporation

CONN FERRULE DIN 1AWG

2014500

FSDXL80-12-C

FSDXL80-12-C

Panduit Corporation

CONN FERRULE DIN 14AWG BLUE

24578300

F76-10-M

F76-10-M

Panduit Corporation

CONN FERRULE DIN 20AWG

489045000

2389.0

2389.0

Conta-Clip

H 10,0/15

2460

2402.0/100

2402.0/100

Altech Corporation

CONN FERRULE 12AWG GRAY

11988600

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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