Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
68001-236

68001-236

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

5

68020-230HLF

68020-230HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 30POS 2.54MM

0

78938-414

78938-414

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 14POS 2.54MM

0

77313-122-08LF

77313-122-08LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 8POS 2.54MM

496

77311-118-20LF

77311-118-20LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 2.54MM

983

95157-126VLF

95157-126VLF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 26POS 2.54MM

0

68691-400H

68691-400H

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 45000POS 2.54MM

0

77313-101-48LF

77313-101-48LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 48POS 2.54MM

49

69167-115HLF

69167-115HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 15POS 2.54MM

300

67997-250

67997-250

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 50POS 2.54MM

0

95293-802-09LF

95293-802-09LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 9POS 2.54MM

0

58102-G61-16LF

58102-G61-16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 32POS 2MM

1995

68015-415HLF

68015-415HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 15POS 2.54MM

299

68024-202HLF

68024-202HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

861400062LO2LF

861400062LO2LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 6POS 2.54MM

0

69192-222HLF

69192-222HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 22POS 2.54MM

0

54101-S0602LF

54101-S0602LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

77311-827-03LF

77311-827-03LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

980

10050682-423HT

10050682-423HT

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 23POS 2.54MM

0

69168-118HLF

69168-118HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 18POS 2.54MM

365

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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