Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
0345650003 Woodhead - Molex	CONN COVER WIRE DRESS 73-80POS	61
1-499252-2 TE Connectivity AMP Connectors	STRAIN RELIEF 30POS SOCKET CONN	8540
1719043-1 TE Connectivity AMP Connectors	SINGLE WIRE SEAL,GREEN	4396
0349480210 Woodhead - Molex	MX150 BACKSHELL BLD 1X2 WRIB	1052
0015040211 Woodhead - Molex	POLARIZING KEY FOR MINI FIT JR	19450
EEC-5X650A	DT ENCLOSURE WITH VENT HOLE, BLK	410
XG5S-2612 Omron Electronics Components	SEMI COVER FOR IDC CONNECTOR	92
3448-3026 3M	STRAIN RELIEF 26 CONT SOCK CONN	1316
1393454-9 TE Connectivity AMP Connectors	V23542C1052Z300=ABDECKK 52PDIC	516
14-650-10 Aries Electronics, Inc.	.27" COVER 14 PIN	123
1534131-1 TE Connectivity AMP Connectors	MQS LOCKING DEVICE FOR4P	13925
1565089-1 TE Connectivity AMP Connectors	GRACE INERTIA CONNECTOR 3.5 2P	43601
5055940411 Woodhead - Molex	MUO 2.5 W/W DUAL ROW RETAINER 4P	12000
2302492-2 TE Connectivity AMP Connectors	CONN BACKSHELL 4POS	431
09185169002 HARTING	SEK-18 ACCPCRAIN RELIEF CLAMP F	1635
5046950307 Woodhead - Molex	CP 3.3 W/W CONN. RETAINER BROWN	0
963294-1 TE Connectivity AMP Connectors	SEAL SINGLE WIRE 1.2-2.1MM DIA	666
2-643075-0 TE Connectivity AMP Connectors	20P MTA100 MOLDED COVER	1922
02539000002 HARTING	HAR MODULAR P MODULE MALE STRAIG	300
1-174265-1 TE Connectivity AMP Connectors	CONN CAP 6POS DBL LOCK NATURAL	2657

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates