Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
1-2035366-0 TE Connectivity AMP Connectors	CONN BACKSHELL 6POS PLASTIC	490
640642-3 TE Connectivity AMP Connectors	CONN DUST COVER 3POS FEED THRU	0
609177001642100 Elco (AVX)	THROUGH WIRE CAP 4.2MM	0
2047230004 Woodhead - Molex	BACKSHELL MINIFIT 4CKT 1=1PC	7393
1-102537-0 TE Connectivity AMP Connectors	CONN COVER FRONT 24POS MT .100	0
1729530602 Woodhead - Molex	MICROFIT TPA DR FOR 6CKT GW	0
XG4S-4004 Omron Electronics Components	CONN STRAIN RLF 40POS FOR GX4E	42
W3P-1939	WEDGE LOCK	12100
DF1E-7RS/P-2.5 Hirose	CONN RETAINER 7POS 2.5MM	0
151-02661 HellermannTyton	TRIPLE11CCBRKT	0
ATM6P-BT-YW Tuchel / Amphenol	BOOT FOR 6 POSITION RECEPTACLES,	100
KA1-4240000 Harwin	NUT SLOTTED M3 FOR KONA	500
2321920-5 TE Connectivity AMP Connectors	PERIMETER SEAL PLUG HOUSING 5PIN	31819
1718705-1 TE Connectivity AMP Connectors	SINGLE WIRE SEAL,COLLAR DIA 2,	417
ATM12P-BT Tuchel / Amphenol	BOOT FOR 12 POSITION RECEPTACLES	200
2-179472-8 TE Connectivity AMP Connectors	CONN DBL ROW HOLDER CT 28POS	0
2-179472-2 TE Connectivity AMP Connectors	CONN DBL ROW HOLDER CT 22POS	5542
3448-89110 3M	STRAIN RELIEF 10 POS IDC SOCKET	5930
0349511631 Woodhead - Molex	MX150 2X8/2X10 BACKSHELL ADAPTOR	0
967633-1	CONN TAB HSNG SEC LOCK JPT 15POS	2258

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates