Heavy Duty Connectors - Inserts, Modules

Image Part Number Description / PDF Quantity Rfq
1875800000

1875800000

Weidmuller

INSERT MALE 16POS+1GND PUSH IN

11

1894750000

1894750000

Weidmuller

MODULE PNEUMATIC FEMALE 2POS

0

1875890000

1875890000

Weidmuller

INSERT MALE 24POS+1GND PUSH IN

169

1894770000

1894770000

Weidmuller

MODULE PNEUMATIC MALE 2POS

0

1207900000

1207900000

Weidmuller

INSERT MALE 16POS+1GND CRIMP

0

1201000000

1201000000

Weidmuller

INSERT FEMALE 6POS+1GND CRIMP

0

1826830000

1826830000

Weidmuller

INSERT MALE 10POS+1GND CRIMP

0

1651330000

1651330000

Weidmuller

INSERT MALE 6+2POS+1GND SCREW

0

1908540000

1908540000

Weidmuller

INSERT W/O CONTACTS FEMALE 1POS

0

1651340000

1651340000

Weidmuller

INSERT FEMALE 6+2POS+1GND SCREW

0

1758370000

1758370000

Weidmuller

MODULE FEMALE 3POS CRIMP

180

1682110000

1682110000

Weidmuller

MODULE FEMALE 5POS CRIMP

0

1908530000

1908530000

Weidmuller

MODULE W/O CONTACTS MALE 6POS

0

1682160000

1682160000

Weidmuller

MODULE MALE 20POS CRIMP

0

1024150000

1024150000

Weidmuller

PJ PRO TNTK GH K

0

1879220000

1879220000

Weidmuller

INSERT DB9/DB25/RJ45/USB ADAPTER

0

1908520000

1908520000

Weidmuller

INSERT W/O CONTACTS MALE 1POS

0

1919970000

1919970000

Weidmuller

INSERT MALE 8POS+1GND CRIMP

12

1023270000

1023270000

Weidmuller

HDC S8/24 FC

0

1650660000

1650660000

Weidmuller

INSERT FEMALE 15POS+1GND CRIMP

0

Heavy Duty Connectors - Inserts, Modules

1. Overview

Heavy duty connectors inserts and modules are specialized electromechanical components designed to establish robust electrical connections in demanding environments. These systems provide modular solutions for power transmission, signal routing, and data communication in industrial and infrastructure applications. Their importance lies in enabling reliable connectivity in harsh conditions involving high currents, extreme temperatures, vibration, and contamination.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Modular Insert SystemsCustomizable contact arrangements, hot-swappable designIndustrial control cabinets, automated machinery
High-Power ModulesRated for >100A currents, integrated cooling channelsElectric vehicle charging stations, factory automation
Signal Transmission InsertsShielded contacts for <10Gbps data ratesSmart grid monitoring systems, robotics
Hybrid Power-Signal ModulesCombined power and fiber optic transmissionWind turbine pitch control, mining equipment

3. Structural Composition

Typical construction includes:

  • Durable thermoplastic or metal housing (IP65-IP69K rating)
  • Copper alloy contact elements with gold/silver plating
  • Integrated locking mechanisms (screw, bayonet, or push-pull)
  • Modular frame supporting mixed contact types
  • Environmental seals (EPDM or silicone rubber)

4. Key Technical Specifications

ParameterImportance
Current Rating (10-2000A)Determines power transmission capacity
Voltage Range (24V-10kV)Defines insulation requirements
Contact Resistance (<1m )Impacts energy efficiency and heat generation
Operating Temperature (-40 C to +125 C)Dictates environmental suitability
Mating Cycles (500-10,000)Determines service life and reliability

5. Application Fields

Primary industries include:

  • Industrial Automation: PLC systems, CNC machines
  • Energy: Wind turbines, solar inverters
  • Transportation: Rail traction systems, e-mobility charging
  • Heavy Machinery: Excavators, mining equipment
  • Marine: Offshore platform systems, shipboard power

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH HC Series High-Current Connectors
Amphenol IndustrialMAXdur Hybrid Power/Sig nal Modules
Phoenix ContactHeavycon Modular Insert Systems
Weidm llerHA-Modular Hybrid Connection Technology

7. Selection Guidelines

Key considerations:

  1. Calculate maximum current/voltage requirements with safety margins
  2. Assess environmental factors (temperature, vibration, chemicals)
  3. Verify IP rating for ingress protection
  4. Evaluate mating cycle requirements
  5. Check industry-specific certifications (UL, CSA, IEC standards)
  6. Consider modular expandability for future upgrades

8. Industry Trends

Current development trends include:

  • Miniaturization while maintaining high current capacity
  • Integration of smart sensing capabilities
  • Adoption of fiber-optic hybrid transmission
  • Increased use of corrosion-resistant composite materials
  • Development of quick-connect systems for reduced downtime

Market growth is driven by electrification in industrial sectors and the rise of renewable energy systems, with a projected CAGR of 6.2% through 2028 (Source: MarketsandMarkets).

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