Heavy Duty Connectors - Inserts, Modules

Image Part Number Description / PDF Quantity Rfq
1875850000

1875850000

Weidmuller

INSERT FEMALE 24POS+1GND PUSH IN

110

1651260000

1651260000

Weidmuller

INSERT FEMALE 72POS+1GND CRIMP

0

1806060000

1806060000

Weidmuller

MODULE BUS MALE 2POS SCREW

0

998854

998854

Weidmuller

INSERT FEMALE 24POS CRIMP

0

1132010000

1132010000

Weidmuller

CONN MOD PLUG 8P8C SHIELDED

10

2592030000

2592030000

Weidmuller

MODULE, RJ45 GENDER CHANGER

29

1498800000

1498800000

Weidmuller

INSERT MALE 6POS+1GND SCREW

5

1682100000

1682100000

Weidmuller

MODULE MALE 5POS CRIMP

110

1682080000

1682080000

Weidmuller

MODULE MALE 3POS CRIMP

0

2592240000

2592240000

Weidmuller

Module, Plug insert, PROFINET

4

1204400000

1204400000

Weidmuller

INSERT FEMALE 10POS+1GND CRIMP

0

1024170000

1024170000

Weidmuller

PJ PRO TNTK GH M

0

1962720000

1962720000

Weidmuller

CONN MOD PLUG 8P8C SHIELDED

10

1894740000

1894740000

Weidmuller

MODULE PNEUMATIC MALE 1POS

0

1651210000

1651210000

Weidmuller

INSERT MALE 108POS+1GND CRIMP

0

1132020000

1132020000

Weidmuller

CONN MOD PLUG 8P8C SHIELDED

0

1826810000

1826810000

Weidmuller

INSERT MALE 18POS+1GND CRIMP

11

1682170000

1682170000

Weidmuller

MODULE FEMALE 20POS CRIMP

30

1651310000

1651310000

Weidmuller

INSERT MALE 3+2POS+1GND SCREW

0

1826840000

1826840000

Weidmuller

INSERT FEMALE 10POS+1GND CRIMP

0

Heavy Duty Connectors - Inserts, Modules

1. Overview

Heavy duty connectors inserts and modules are specialized electromechanical components designed to establish robust electrical connections in demanding environments. These systems provide modular solutions for power transmission, signal routing, and data communication in industrial and infrastructure applications. Their importance lies in enabling reliable connectivity in harsh conditions involving high currents, extreme temperatures, vibration, and contamination.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Modular Insert SystemsCustomizable contact arrangements, hot-swappable designIndustrial control cabinets, automated machinery
High-Power ModulesRated for >100A currents, integrated cooling channelsElectric vehicle charging stations, factory automation
Signal Transmission InsertsShielded contacts for <10Gbps data ratesSmart grid monitoring systems, robotics
Hybrid Power-Signal ModulesCombined power and fiber optic transmissionWind turbine pitch control, mining equipment

3. Structural Composition

Typical construction includes:

  • Durable thermoplastic or metal housing (IP65-IP69K rating)
  • Copper alloy contact elements with gold/silver plating
  • Integrated locking mechanisms (screw, bayonet, or push-pull)
  • Modular frame supporting mixed contact types
  • Environmental seals (EPDM or silicone rubber)

4. Key Technical Specifications

ParameterImportance
Current Rating (10-2000A)Determines power transmission capacity
Voltage Range (24V-10kV)Defines insulation requirements
Contact Resistance (<1m )Impacts energy efficiency and heat generation
Operating Temperature (-40 C to +125 C)Dictates environmental suitability
Mating Cycles (500-10,000)Determines service life and reliability

5. Application Fields

Primary industries include:

  • Industrial Automation: PLC systems, CNC machines
  • Energy: Wind turbines, solar inverters
  • Transportation: Rail traction systems, e-mobility charging
  • Heavy Machinery: Excavators, mining equipment
  • Marine: Offshore platform systems, shipboard power

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH HC Series High-Current Connectors
Amphenol IndustrialMAXdur Hybrid Power/Sig nal Modules
Phoenix ContactHeavycon Modular Insert Systems
Weidm llerHA-Modular Hybrid Connection Technology

7. Selection Guidelines

Key considerations:

  1. Calculate maximum current/voltage requirements with safety margins
  2. Assess environmental factors (temperature, vibration, chemicals)
  3. Verify IP rating for ingress protection
  4. Evaluate mating cycle requirements
  5. Check industry-specific certifications (UL, CSA, IEC standards)
  6. Consider modular expandability for future upgrades

8. Industry Trends

Current development trends include:

  • Miniaturization while maintaining high current capacity
  • Integration of smart sensing capabilities
  • Adoption of fiber-optic hybrid transmission
  • Increased use of corrosion-resistant composite materials
  • Development of quick-connect systems for reduced downtime

Market growth is driven by electrification in industrial sectors and the rise of renewable energy systems, with a projected CAGR of 6.2% through 2028 (Source: MarketsandMarkets).

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