Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1081330000

1081330000

Weidmuller

CONN BASE SIDE ENTRY SZ4 PG29

0

19461160252

19461160252

HARTING

HAN-ECO 16A-HSM1-M20 W. COVER/CA

15

T1330240140-000

T1330240140-000

TE Connectivity AMP Connectors

H24B-TSH-RO-M40

15

09200030801

09200030801

HARTING

CONN BASE SIDE ENTRY SZ3A

25

09140020301

09140020301

HARTING

CONN BASE BOTTOM ENTRY

14

0936010868

0936010868

Woodhead - Molex

HOOD TOP ENTRY 2 PEGS HIGH CONST

5

09300240301

09300240301

HARTING

CONN BASE BOTTOM ENTRY SZ24B

82

1412637

1412637

Phoenix Contact

CONN HOOD TOP ENTRY SZB10 M20

0

09300061306

09300061306

HARTING

HAN 6B-HBM-SL SNAP CAP

1

19370160466

19370160466

HARTING

CONN HAN 16M-GG2-M25

4

C14610F0100901

C14610F0100901

Tuchel / Amphenol

CONN BASE SIDE ENTRY SZE10

0

1412792

1412792

Phoenix Contact

CONN HOOD TOP ENTRY SZB24 PG29

0

09300101731

09300101731

HARTING

CONN HOOD CPLNG BOTTOM SZ10B

2

C146 10R024 903 8

C146 10R024 903 8

Tuchel / Amphenol

CONN HOOD TOP DUAL SZE24 M32

0

09300160391

09300160391

HARTING

16B BULKHEAD REAR FIT HOUSING, D

47

1419252

1419252

Phoenix Contact

CONN BASE BOTTOM SZD7

0

1661510000

1661510000

Weidmuller

CONN BASE SIDE ENTRY SZ8 PG21

2

09300160801

09300160801

HARTING

CONN HOOD BOTTOM ENTRY SZ16B

14

T1230240125-000

T1230240125-000

TE Connectivity AMP Connectors

H24B-TSH-M25

28

09620400440

09620400440

HARTING

CONN HOOD TOP ENTRY SZ16B PG21

2

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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