Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1-1102305-6

1-1102305-6

TE Connectivity AMP Connectors

CONN BASE BOTTOM ENTRY SZ6

0

C146 10R025 500 2

C146 10R025 500 2

Tuchel / Amphenol

CONN HOOD SIDE ENTRY SZA16 M25

0

1652640000

1652640000

Weidmuller

CONN HOOD TOP ENTRY SZ3 PG16

2536

T1739101120-000

T1739101120-000

TE Connectivity AMP Connectors

H10A-TBFS-M20

38

C146 10F010 500 1

C146 10F010 500 1

Tuchel / Amphenol

CONN BASE SIDE ENTRY SZE10 PG16

0

09140010301

09140010301

HARTING

CONN BASE BOTTOM ENTRY

356

1787800000

1787800000

Weidmuller

CONN HOOD SIDE ENTRY SZ8 M25

20

T1912240121-009

T1912240121-009

TE Connectivity AMP Connectors

T1912240121-009

5

T1320160121-000

T1320160121-000

TE Connectivity AMP Connectors

H16B-TG-RO-PG21

13

1081220000

1081220000

Weidmuller

CONN BASE SIDE ENTRY SZ3 M32

0

19431240547

19431240547

HARTING

HAN-ECO 24B HOOD SINGLE LEVER, S

16

19432060341

19432060341

HARTING

HAN-ECO 6B HOUSING, SINGLE LEVER

9

09628160421

09628160421

HARTING

CONN HOOD TOP ENTRY SZ16B PG29

6

T1329320140-000

T1329320140-000

TE Connectivity AMP Connectors

H32A-TG-M40

29

1412627

1412627

Phoenix Contact

CONN HOOD SIDE ENTRY SZB10 PG16

0

C146 21R010 650 4

C146 21R010 650 4

Tuchel / Amphenol

CONN HOOD TOP ENTRY SZA10 M20

0

19120080511

19120080511

HARTING

CONN HOOD SIDE ENTRY M25

48

C14621R0165001

C14621R0165001

Tuchel / Amphenol

CONN HOOD SIDE ENTRY SZE16 M32

20

09300320423

09300320423

HARTING

CONN HOOD TOP ENTRY SZ32B PG42

1

19400030400

19400030400

HARTING

3A HPR HOOD TOP ENTRY, TOGGLE LO

8

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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