Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09120129901

09120129901

HARTING

HAN Q12/0 PCB ADAPTER

0

73000005315

73000005315

HARTING

HAN ACCESS. PG 29 -1" ADAPTER

15

09400245406

09400245406

HARTING

HAN 24 HPR PAINTING PROTECT COV

10

73080255029

73080255029

HARTING

LOCK NUT, M20 X 1.5 NPB

90

09000005051

09000005051

HARTING

ACCES INCREASER PG 135-16

0

09000005050

09000005050

HARTING

INCREASER PG 11-135

10

73000005348

73000005348

HARTING

REDUCER - M40 TO M32

10

11300009955

11300009955

HARTING

CABLE SEAL 20-22MM F HAN EASY HO

85

09000005070

09000005070

HARTING

ACCES BLANKING PIECE PG 11 WITH

9

09200035450

09200035450

HARTING

HAN 3A THERMOPL. COVER, BLACK

30

73040000043

73040000043

HARTING

CONN CABLE GLAND PG29

7

09330009989

09330009989

HARTING

HAN-SNAP STANDARD RAIL FIXING

11

19620005057

19620005057

HARTING

CABLE SEALING EMC M25 X 1,5 HAN

17

09210009906

09210009906

HARTING

FPM SEAL FOR HAN 3A INSERT

19

09000005225

09000005225

HARTING

HAN 16A THERMOPLASTIC LEVER

15

09000005339

09000005339

HARTING

ACCY STRAIN RELIEF ANGLED

50

09000005117

09000005117

HARTING

ACCES METAL CABLE SEAL NORMAL P

0

19410165407

19410165407

HARTING

HAN-ECO 16B ABDECKKAPPE M. BUGEL

2

09000005316

09000005316

HARTING

ACCES 2 FLAT CABLE SEAL

0

73080956876

73080956876

HARTING

CORD GRIP M50 NPB 36-40MM

4

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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