Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19620005092

19620005092

HARTING

ACCES. SPECIAL CABLE CLAMP EMC M

10

19443105421

19443105421

HARTING

PROTECT COVER HAN-INOX FOR BASE

3

19155235199

19155235199

HARTING

HAN CORD GRIP FOR F+B, M25, WHIT

11

09000005164

09000005164

HARTING

PLASTIC CABLE SEAL NORMAL PG 11

106

09200035422

09200035422

HARTING

HAN 3A PROTECT COVER DIE CAST

13

09000005106

09000005106

HARTING

CABLE CLAMP METAL PG 29

8

09000005063

09000005063

HARTING

ACCES REDUCER PG 135-11 WITH O

50

73000005317

73000005317

HARTING

HAN ACC. PG36 - 1 1/4" NPT ADAPT

5

09140000301

09140000301

HARTING

MODULE CLAMP W/O STRAIN RELIEF

26

09000005355

09000005355

HARTING

GROMMET 7-8MM KDT/Z7 FOR SPLIT H

45

09000005113

09000005113

HARTING

ACCES METAL CABLE SEAL NORMAL P

204

09000005182

09000005182

HARTING

ACCES CABLE CLAMP PG 11 SW

4

09200035445

09200035445

HARTING

HAN 3A THERMO COVER SEALING

10

09000005317

09000005317

HARTING

ACCES 3 FLAT CABLE SEAL

0

09330009982

09330009982

HARTING

ACCESSORY MARKING STRIP HAN-SNAP

15

09300245425

09300245425

HARTING

HAN B PROTECT COVER DIE CAST

2

09200009995

09200009995

HARTING

SCREW TEETHED M3X6 FOR HAN 3A HO

327

09000005356

09000005356

HARTING

GROMMET 8-9MM KDT/Z8 FOR SPLIT H

18

09300009934

09300009934

HARTING

HAN 16B SEALING CABLE TO CABLE H

7

11000009601

11000009601

HARTING

HAN-YELLOCK LABEL

0

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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