Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
19400489801

19400489801

HARTING

HAN 48HPR COVER ANGLED HOUSING 4

2

09300009992

09300009992

HARTING

HAN B 10 GASKET

116

09300009967

09300009967

HARTING

ADAPTER HAN 10B - D-SUB 25

24

09000005084

09000005084

HARTING

ACCES UNI SEAL GREEN PG 135 MI

19

73000005341

73000005341

HARTING

INCREASER - M25 TO M32

77

09000005603

09000005603

HARTING

SCREW ADAPTER WITH FIXING SCREW

68

09000005166

09000005166

HARTING

ACCY CABLE CLAMP PLASTIC PG13.5

0

19410009999

19410009999

HARTING

HAN-ECO PE MULTIPLIER

10

09330009984

09330009984

HARTING

HAN-SNAP ADAPTER 2PCS

45

09140009919

09140009919

HARTING

GUIDE BUSH FOR HAN D-SUB MODULE

95

09140009930

09140009930

HARTING

ADAPTER MODULE W/O DSUB MALE

46

09300245401

09300245401

HARTING

HAN 24B PROTECT COVER WITH LATCH

4

19000005183

19000005183

HARTING

M20 BLACK PLASTIC CORD GRIP FOR

39

09120009902

09120009902

HARTING

T-CODING BUSH FOR HAN Q 7/0

381

09140000303

09140000303

HARTING

MODULE CLAMP FOR RAIL (2PCS/PU)

0

19000005098

19000005098

HARTING

CBL CLAMP M40 22-32MM BRASS IP68

62

09000165612

09000165612

HARTING

GRIP PANEL WITH SCREW ADAPTER HA

0

19440005082

19440005082

HARTING

GABLE GLAND M20 13-21 MM PCAINLE

10

09360035406

09360035406

HARTING

ACCESSORY COVER RETAINING CORD

0

09400245411

09400245411

HARTING

HAN 24 HPR COVER SCREW LOCKING

5

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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