Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09150033001

09150033001

HARTING

HAN 3 QUINTAX-M-C

15

19000005192

19000005192

HARTING

ACCY CABLE GLAND M25 13-18MM

15

09200035452

09200035452

HARTING

HAN 3A THERMOPL COVER BLACK LEVE

41

09140014611

09140014611

HARTING

HAN FIREWIRE MOD MALE PATCH CORD

18

09000005352

09000005352

HARTING

GROMMET 4-5MM KDT/Z4 FOR SPLIT H

41

09000165605

09000165605

HARTING

GRIP PANELS HAN-MODULAR 16 HINGE

8

09000005264

09000005264

HARTING

HAN EASY-LOCK X SINGLE LEVER HAN

10

09000005068

09000005068

HARTING

ACCES REDUCER PG 29-21 WITH O-R

35

39500010321

39500010321

HARTING

PLUG SOCKET MODULE INDIA

8

09120009973

09120009973

HARTING

HAN POWER S SEAL 19-22

0

09000005185

09000005185

HARTING

ACCES PLASTIC NORMAL CABLE SEAL

27

09000005029

09000005029

HARTING

ACCES MULTIPLE SEAL PG 16

176

09300105407

09300105407

HARTING

HAN 10B PROTECT COVER WITH PIN

15

09000005230

09000005230

HARTING

HAN 24 B THERMOPLASTIC LEVER

27

09120009927

09120009927

HARTING

CODING PIN FOR HAN Q 5/0

79

09110008118

09110008118

HARTING

CABLE SHOE 150MM2

0

19410009903

19410009903

HARTING

HAN-ECO 16B PROFILE SEALING

104

09200035426

09200035426

HARTING

HAN 3A PROTECT COVER

4

09390165410

09390165410

HARTING

HAN 16 HP DIRECT B DEVICE SIDE (

30

09000005074

09000005074

HARTING

ACCES BLANKING PIECE PG 29 WITH

27

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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