Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09400165411

09400165411

HARTING

HAN 16 HPR COVER SCREW LOCKING

0

09370009949

09370009949

HARTING

HAN M 24 GASKET (ON BOTTOM)

1

09000005103

09000005103

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CABLE CLAMP METAL PG 16

18

09100049901

09100049901

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1A SEAL FOR 4 SINGLE WIRES

460

09330009808

09330009808

HARTING

HAN CODING SYSTEM GUIDE PIN (FOR

346

09370245405

09370245405

HARTING

HAN M PROTECT COVER DIE CAST

1

19410105405

19410105405

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CONN HAN ECO 10B COVER BLACK

0

09140105701

09140105701

HARTING

HAN 10B MODULAR PLASTIC DOCKING

30

73000005311

73000005311

HARTING

HAN ACCESS PG 13.5 - 1/2" ADAPTE

17

73080965046

73080965046

HARTING

CORD GRIP, M32 NPB WITH SOLID TP

3

19430165425

19430165425

HARTING

HAN-ECO 16B HOUSING COVER, DOUBL

10

09140009918

09140009918

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GUIDE PIN FOR HAN D-SUB MODULE

92

09140009966

09140009966

HARTING

ADAPTER FOR RJ45 PATCHCABLE

43

09200009918

09200009918

HARTING

SCREW M3X6 W/NYLITE-HAN 3A HSNG

16

09000005341

09000005341

HARTING

CLAMP FOR 5MM CABLE DIA GRND TER

36

09300325425

09300325425

HARTING

ACCESSORY COVER W/CORD 32B BASES

1

09140009931

09140009931

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ADAPTER MODULE W/O DSUB FEMALE

6

09330009988

09330009988

HARTING

HAN-SNAP STANDARD RAIL FIXING

1

09370165405

09370165405

HARTING

ACCY COVER HAN M SIZE 16B BASES

10

09000005184

09000005184

HARTING

ACCES PLASTIC MULTI CABLE SEAL

240

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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