Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09000005210

09000005210

HARTING

GROUND TERMINAL SIZE 24B HIGH VE

3

09140033150

09140033150

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HAN GUIDING DUMMY MODULE - FEMAL

43

19410005131

19410005131

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HAN-ECO CABLE GLAND M32

43

09300105412

09300105412

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ACCESSORY COVER W/CORD 10B BASES

19

09155135411

09155135411

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HAN F+B HOOD COVER, BLUE

30

73000005325

73000005325

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ADAPTER - M40 TO 1 1/4"NPT

6

09300065427

09300065427

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ACCY COVER W/CORD 6B CPLG HOODS

6

19410245405

19410245405

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CONN HAN ECO 24B COVER BLACK

13

09000005165

09000005165

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ACCES CABLE CLAMP PLASTIC PG 11

55

09000005075

09000005075

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ACCES BLANKING PIECE PG 36 WITH

0

09000005223

09000005223

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HAN 32A THERMOPLASTIC LEVER

73

09160009905

09160009905

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PC BOARD ADAPTER FOR HAN DD 16

847

09160009918

09160009918

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PCB-ADAPTER HAN DDD FOR 2,4MM PC

0

09000005196

09000005196

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ACCES SPECIAL CABLE CLAMP PG 36

0

19410165406

19410165406

HARTING

CONN HAN ECO 16B COVER BLACK

0

09000005241

09000005241

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HAN 3A THERMOPLASTIC LOCKING LEV

95

09140009995

09140009995

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HAN-MODULAR GUARD (GUIDING), GRE

190

09400065411

09400065411

HARTING

HAN 6 HPR COVER SCREW LOCKING

24

09120009970

09120009970

HARTING

HAN POWER S SEAL 10-13

0

09100009904

09100009904

HARTING

1A COLOR CODING ELEMENTS - YELLO

55

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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