FFC, FPC (Flat Flexible) Connectors - Contacts

Image Part Number Description / PDF Quantity Rfq
86657-2

86657-2

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

28

88976-4

88976-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN

46749

485800-5

485800-5

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

20730

487117-4

487117-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

77

86571-2

86571-2

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

1790

1-86561-0

1-86561-0

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN

3762

86557-4

86557-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN GOLD

0

86656-2

86656-2

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN GOLD

1458

282618-1

282618-1

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN

28901

2-487406-2

2-487406-2

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

824271

487406-1

487406-1

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

45159

86571-4

86571-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

0

88048-4

88048-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN GOLD

14752

88976-5

88976-5

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN GOLD

0

2-487406-4

2-487406-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET TIN

58569

86561-4

86561-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN GOLD

2376

1-487547-1

1-487547-1

TE Connectivity AMP Connectors

CONTACT FLAT FLEX SOCKET GOLD

387504

1-86557-4

1-86557-4

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN-LEAD

0

487923-1

487923-1

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN-LEAD

122404

487940-3

487940-3

TE Connectivity AMP Connectors

CONTACT FLAT FLEX PIN TIN

0

FFC, FPC (Flat Flexible) Connectors - Contacts

1. Overview

Flat Flexible Cable (FFC) and Flexible Printed Circuit (FPC) connectors are specialized electrical components designed to interconnect flexible circuits in compact electronic systems. These connectors enable high-density, space-saving connections while maintaining signal integrity in dynamic or confined environments. Their importance has grown exponentially with the miniaturization of consumer electronics, automotive systems, and industrial equipment.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
ZIF (Zero Insertion Force)Uses mechanical actuation for contact pressure without insertion forceSmartphones, LCD panels
Non-ZIF Clamp TypeRequires manual compression for connectionIndustrial control panels
Self-Aligning FPCFeatures alignment guides for automated assemblyAutomotive sensors
High-Speed Differential PairOptimized for >5 Gbps signal transmission5G base stations

3. Structure and Composition

Typical FFC/FPC connectors consist of: - Contact Terminals: Phosphor bronze or beryllium copper with gold-plated contact surfaces - Insulation Housing: High-temperature resistant LCP or nylon materials - Actuation Mechanism: Flip lock or slide lock systems for ZIF variants - Shielding Layer: Optional EMI protection through stainless steel covers The contacts are designed with cross-beam or leaf-spring structures to maintain consistent normal force over 10,000+ mating cycles.

4. Key Technical Specifications

ParameterTypical ValueImportance
Contact Resistance10-30 m Determines power loss and heating
Insulation Resistance>100 M Prevents leakage currents
Operating Temperature-40 C to +105 CEnvironmental reliability
Mating Cycle Life5,000-20,000 cyclesProduct longevity
Current Rating0.5-3A per contactPower handling capability

5. Application Fields

Major industries include: - Consumer Electronics: Foldable smartphones, wearables (e.g., Apple Watch display connections) - Automotive: ADAS camera modules, center console infotainment systems - Medical: Portable ultrasound devices, endoscopic cameras - Industrial: Robotics joint sensors, CNC machine control boards

6. Leading Manufacturers and Products

ManufacturerKey Product SeriesUnique Features
TE ConnectivityFFC ZIF Series 20580.5mm pitch, 10Gbps data rate
MolexSLIMSTACK FPC0.4mm stack height reduction
JAE ElectronicsDF11 SeriesDual-beam contact design
AmphenolSmart Spring ContactSelf-cleaning contact surface

7. Selection Guidelines

Consider: - Space constraints (pitch size down to 0.2mm available) - Signal requirements (high-speed vs. power transmission) - Environmental conditions (temperature, vibration) - Mating cycle requirements (consumer: 5,000 cycles vs. industrial: 20,000+) - Cost vs. performance trade-offs (gold plating thickness options)

8. Industry Trends Analysis

Key developments: - Miniaturization: 0.18mm pitch prototypes in development - High-speed evolution: 224 Gbps SerDes compatibility research - 3D printing integration for complex connector geometries - Increased adoption in EVs for battery management systems - Enhanced reliability under thermal cycling (-55 C to +150 C) for aerospace applications

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