Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
4802.2300

4802.2300

Schurter

CONN JACK STEREO 3.5MM R/A

372

SJ2-3514A-SMT-TR

SJ2-3514A-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 4 CONDUC

233

4832.3200

4832.3200

Schurter

CONN JACK MONO 3.5MM

1009

1800

1800

Adafruit

3.5MM (1/8) STEREO DIY PLUG

0

RCJ-012

RCJ-012

CUI Devices

CONN RCA JACK MONO 3.2MM R/A

3087

4833.2330

4833.2330

Schurter

CONN JACK STEREO 6.35MM PNL MNT

0

RCJ-024

RCJ-024

CUI Devices

CONN RCA JACK MONO 3.2MM PCB

1223

ACJR-GRN

ACJR-GRN

Tuchel / Amphenol

CONN RCA JACK GREEN

0

SJ1-3535

SJ1-3535

CUI Devices

CONN JACK STEREO 3.5MM R/A

968

ACJM-MV-2S

ACJM-MV-2S

Tuchel / Amphenol

3.5MM MONO VERTICAL METAL NUT

0

SP-2544A

SP-2544A

CUI Devices

AUDIO PLUG, 2.5 MM, STRAIGHT, 4

1310

297FL

297FL

Switchcraft / Conxall

1/4" PLUG W/ FLEX RELIEF, STEREO

86

ACPM-RN-AU

ACPM-RN-AU

Tuchel / Amphenol

CONN PLUG MONO 1/4" R/A

28

35HDLSN17

35HDLSN17

Switchcraft / Conxall

3.5MM LCK SLD STEREO PLUG, .17 T

85

35RAPC3BH3

35RAPC3BH3

Switchcraft / Conxall

CONN JACK STEREO 3.5MM R/A

330

54-00035

54-00035

Tensility International Corporation

CONN PLUG STEREO 3.5MM RA 4COND

2402

SP-2541

SP-2541

CUI Devices

AUDIO PLUG, 2.5 MM, STRAIGHT, 4

414

PJRAS1X3S01X

PJRAS1X3S01X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

0

1804

1804

Adafruit

1/4 (6.35MM) DIY STEREO IN-LINE

0

SJ1-3543N

SJ1-3543N

CUI Devices

CONN JACK STEREO 3.5MM R/A

2646

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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