Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
MJ-3536N

MJ-3536N

CUI Devices

CONN JACK MONO 3.5MM R/A

44750

35HDSN12

35HDSN12

Switchcraft / Conxall

3.5MM SLD STEREO PLUG .12 TIN, R

75

4833.2320

4833.2320

Schurter

CONN JACK STEREO 6.35MM PNL MNT

1613

TS3P

TS3P

Tuchel / Amphenol

CONN PLUG MONO 1/4"

28

RCJ-2134

RCJ-2134

CUI Devices

CONN RCA JACK MONO 3.2MM R/A

0

S830

S830

Switchcraft / Conxall

CONN JACK STEREO 6.35MM

54

SJ1-42535RS-SMT-TR

SJ1-42535RS-SMT-TR

CUI Devices

CONN JACK 4COND 2.5MM SMD R/A

725

TS3P-AU

TS3P-AU

Tuchel / Amphenol

1/4" PHONE STR STEREO PLASTIC GO

0

N112BX

N112BX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

664

RN112APC

RN112APC

Switchcraft / Conxall

CONN JACK MONO 6.35MM R/A

1859

MJ-63022B

MJ-63022B

CUI Devices

AUDIO JACK, 6.35 MM, HORIZONTAL,

735

569

569

Keystone Electronics Corp.

CONN RCA JACK MONO 3.2MM PCB

0

54-00173

54-00173

Tensility International Corporation

CONN JACK ISO 3.5MM 4CON

1608

SJ2-35984B-SMT-TR

SJ2-35984B-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 4 CONDUC

983

ASJ-194-L-RD-30

ASJ-194-L-RD-30

Adam Tech

AUDIO JACK

491

4831.2200

4831.2200

Schurter

CONN JACK MONO 2.5MM PNL MNT

5247500

RCP-025

RCP-025

CUI Devices

CONN RCA PLUG MONO 2COND

516

35RAPC2BV4

35RAPC2BV4

Switchcraft / Conxall

CONN JACK STEREO 3.5MM R/A

6467

MR-2501

MR-2501

CUI Devices

CONN JACK MONO 2.5MM

1262

35HDSN15

35HDSN15

Switchcraft / Conxall

3.5MM SLD STEREO PLUG .15 TIN, R

81

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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