Film Capacitors

Part Number	Description / PDF	Quantity
QXK2J223KTPTZH Nichicon	CAP FILM 0.022UF 10% 630VDC RAD	173
PMB2203100KVR Nichicon	2000V,0.1UF,10 PERCENT, LUG MOUN	144
QXK2E224KTP Nichicon	CAP FILM 0.22UF 10% 250VDC RAD	540
QXK2E225JTP Nichicon	CAP FILM 2.2UF 5% 250VDC RAD	0
QXK2E224KTPTZH Nichicon	CAP FILM 0.22UF 10% 250VDC RAD	279
QYX2A104JTP Nichicon	CAP FILM 0.1UF 5% 100VDC RADIAL	1928
QXK2J683JTP7FM Nichicon	CAP FILM 0.068UF 5% 630VDC RAD	0
PSB2203100KHS Nichicon	2000V,0.1UF,10 PERCENT, RADIAL S	0
QAP2E106KRP Nichicon	CAP FILM 10UF 10% 250VDC AXIAL	47
ER152181DD1 Nichicon	CAP FILM 180UF 10% 1.5KVDC RAD	0
PHB1404470KJS Nichicon	400V,4.7UF,10 PERCENT, RADIAL SW	0
EEC2G305HQA403 Nichicon	CAP FILM 3UF 400VAC QC TERM	6
PMB2203560KVP Nichicon	2000V,0.56UF,10 PERCENT, LUG MOU	96
EEC2G106HQA415 Nichicon	CAP FILM 10UF 400VAC QC TERM	36
EEC2E256HQA415 Nichicon	CAP FILM 25UF 250VAC QC TERM	0
QXK2G154JTP7FM Nichicon	CAP FILM 0.15UF 5% 400VDC RAD	0
QXK2G474KTPTZH Nichicon	CAP FILM 0.47UF 10% 400VDC RAD	344
PMB2154100KSP Nichicon	1500V,1UF,10 PERCENT, LUG MOUNT	100
QXP2J474KRPT Nichicon	CAP FILM 0.47UF 10% 630VDC RAD	20
QXK2E474JTP7FM Nichicon	CAP FILM 0.47UF 5% 250VDC RAD	0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.