Film Capacitors

Part Number	Description / PDF	Quantity
MHBS605100KJSD Nichicon	1100V,10UF,10 PERCENT, RADIAL BO	0
PWS2201100KD Nichicon	2000V, 0.001UF, 10 PERCENT, AXIA	0
QXK2J103KTP Nichicon	CAP FILM 10000PF 10% 630VDC RAD	25
PMB2104200KVP Nichicon	1000V,2UF,10 PERCENT, LUG MOUNT	96
QXL2B474KTPT Nichicon	CAP FILM 0.47UF 10% 125VAC RAD	856
QXK2E105JTP Nichicon	CAP FILM 1UF 5% 250VDC RAD	0
QXK2J223KTP Nichicon	CAP FILM 0.022UF 10% 630VDC RAD	226
QXK2J683KTPTZH Nichicon	CAP FILM 0.068UF 10% 630VDC RAD	0
QXK2G105KTP Nichicon	CAP FILM 1UF 10% 400VDC RADIAL	0
EEC2G505HQA406 Nichicon	CAP FILM 5UF 400VAC QC TERM	101
QYX1H334KTP Nichicon	CAP FILM 0.33UF 10% 50VDC RADIAL	290
QXP2E225KRPT Nichicon	CAP FILM 2.2UF 10% 250VDC RADIAL	260
MABA024220KHS Nichicon	600V,2.2UF,RADIAL AC/ MOTOR RUN	0
QAK2E335KTP Nichicon	CAP FILM 3.3UF 10% 250VDC AXIAL	84
QXL2E154KTPT Nichicon	CAP FILM 0.15UF 10% 250VAC RAD	0
QYX2A182JTP Nichicon	CAP FILM 1800PF 5% 100VDC RADIAL	5756
QXP2G104KRPT Nichicon	CAP FILM 0.1UF 10% 400VDC RADIAL	544
QYX1H103JTP1FD Nichicon	CAP FILM 10000PF 5% 50VDC RAD	236
QXK2J105KTP Nichicon	CAP FILM 1UF 10% 630VDC RADIAL	1
QYX2A682KTP Nichicon	CAP FILM 6800PF 10% 100VDC RAD	517

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.