Rectangular Cable Assemblies

Part Number	Description / PDF	Quantity
1410732 Phoenix Contact	SAC-2P- 1 5-PUR/DTFS-1L-S	48
1410726 Phoenix Contact	SAC-2P- 5 0-PUR/DTFS	87
1410723 Phoenix Contact	SAC-2P- 1 5-PUR/DTFS	4
1410730 Phoenix Contact	SAC-2P- 5 0-PUR/DTFS-1L	92
1415004 Phoenix Contact	CABLE 3POS	0
1415011 Phoenix Contact	CABLE 4POS	0
1410724 Phoenix Contact	SAC-2P- 3 0-PUR/DTFS	83
2896335 Phoenix Contact	POWER CONN FOR DIN RAIL FEMALE	29
1415027 Phoenix Contact	CABLE 6POS	0
1414997 Phoenix Contact	CABLE 3POS	0
2906958 Phoenix Contact	ASSEMBLED SHIELDED ROUND CABLE F	0
2906955 Phoenix Contact	ASSEMBLED SHIELDED ROUND CABLE F	0
1415016 Phoenix Contact	CABLE 4POS	0
1410752 Phoenix Contact	SAC-2P-SUSMS/ 1 5-PUR	0
2909693 Phoenix Contact	CAB-TE MR36F/OE/24/TP/S/10M	0
1410733 Phoenix Contact	SAC-2P- 3 0-PUR/DTFS-1L-S	0
2906959 Phoenix Contact	ASSEMBLED SHIELDED ROUND CABLE F	0
1414993 Phoenix Contact	CABLE 2POS	2
2909748 Phoenix Contact	CAB-TE MR24F/OE/24/S/ 5M	0
1415001 Phoenix Contact	CABLE 3POS	0

Rectangular Cable Assemblies

1. Overview

Rectangular cable assemblies are engineered interconnect solutions featuring rectangular-shaped connectors and integrated cables. They enable reliable signal, data, and power transmission in electronic systems. These assemblies are critical in modern technology for their compact design, high-density connectivity, and robust performance in demanding environments.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
D-Subminiature	Metal-shielded, screw-locking design	Industrial computers, military equipment
IDC (Insulation Displacement)	Tool-less termination, flat cable compatibility	Telecom switches, HVAC systems
Board-to-Board	Low-profile, high-pin-count options	Servers, medical imaging devices
Ribbon Cable	Parallel signal routing, flexible dielectric	Computer peripherals, test equipment

3. Structure and Components

Typical construction includes:

Contact elements: Phosphor bronze or beryllium copper with gold/silver plating
Insulation: High-temperature thermoplastic (e.g., LCP, PBT)
Shielding: Braided copper or conductive polymer layers
Strain relief: Molded thermoplastic overbraiding
Connector housing: Glass-filled nylon for mechanical stability

4. Key Technical Parameters

Parameter	Typical Range	Importance
Rated Voltage	50V - 600V	Ensures dielectric safety
Current Capacity	1A - 15A per contact	Determines power handling
Contact Resistance	5-20m	Impacts signal integrity
Insulation Resistance	100M - 10G	Prevents leakage currents
Operating Temperature	-55 C to +125 C	Environmental reliability
Mating Cycles	500 - 5000 cycles	Durability indicator

5. Application Fields

Primary sectors include:

Computer & Peripherals: Server backplanes, GPU interconnects
Telecommunications: 5G base stations, optical network terminals
Industrial Automation: PLC interfaces, robotic controllers
Medical Equipment: MRI scanners, diagnostic devices
Transportation: EV battery management systems, avionics

6. Leading Manufacturers

Manufacturer	Key Products
Amphenol Corporation	D-Sub 90 PCB Mount Series
TE Connectivity	MATE-AX High-Speed Backplane Cables
Molex LLC	PicoBlade 0.8mm Wire-to-Board Cables
Samtec Inc.	QTE High-Density Array Cables

7. Selection Guidelines

Key considerations:

Electrical requirements (voltage/current profiles)
Mechanical constraints (space limitations, vibration exposure)
Environmental factors (temperature extremes, chemical exposure)
Signal integrity needs (impedance control, crosstalk reduction)
Cost-effectiveness across production volumes

Example: Industrial IoT gateways require IP67-rated assemblies with EMI shielding for factory floor deployment.

8. Industry Trends

Emerging developments include:

Miniaturization: 0.4mm pitch connectors for mobile devices
High-speed capabilities: 25+ Gbps differential pair designs
Smart integration: Embedded sensors for condition monitoring
Sustainability focus: Halogen-free materials adoption
Automated manufacturing: AI-driven quality control systems