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Modular Cables

Image Part Number Description / PDF Quantity Rfq
BC-5UG005M

BC-5UG005M

Bel

CABLE MOD 8P8C PLUG-PLUG 1.64'

406
AMJF0808-0700-GYB-24

AMJF0808-0700-GYB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 22.97'

0
UTPK6A14GR

UTPK6A14GR

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
CS6A-07F-GRN

CS6A-07F-GRN

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 7FT

529
UTP6ASD60OR

UTP6ASD60OR

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPSP1BLY

UTPSP1BLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, BLACK

20
UTP28CH6M

UTP28CH6M

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
UTPCH17MYLY

UTPCH17MYLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 55.77'

10
1251580030

1251580030

Weidmuller

CABLE MOD 8P8C PLUG-PLUG 9.84'

0
CAT5 TPE-015FT

CAT5 TPE-015FT

Igus, Inc.

CAT5 RJ45, TPE, FLEX RATED-15FT

100
1166030005

1166030005

Weidmuller

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
AT-S-26-8/8/B-14

AT-S-26-8/8/B-14

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 14'

0
ND9ACB2E0A

ND9ACB2E0A

Storage & Server IO (Amphenol ICC)

CABLE MOD 10P8C PLUG-PLUG 16.4'

100
ISTPH6X2MTL

ISTPH6X2MTL

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 6.56'

6
UTP6ASD15GY

UTP6ASD15GY

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

1447
1405921

1405921

Phoenix Contact

CABLE MOD 8P4C PLUG-PLUG 6.56'

0
NPC-6201

NPC-6201

Quest Technology International

CABLE MOD 8P8C PLUG TO PLUG 1'

6077
UTP28SP25BL

UTP28SP25BL

Panduit Corporation

COPPER PATCH CORD, CATEGORY 6 PE

27300
10101

10101

Unirise USA

CLEARFIT CAT6 PATCH CBL RED 4FT

470
UTP28CH6MRD

UTP28CH6MRD

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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