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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTP6ASD100YL

UTP6ASD100YL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AMJF0808-1500-BKB-24

AMJF0808-1500-BKB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
UPRBU90

UPRBU90

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID RISER

0
UZJPBU15BL

UZJPBU15BL

Panduit Corporation

ZONE CORD, CAT 6A, UTP SOLID PLE

0
STP6X48MBU

STP6X48MBU

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 157.48'

2
CS6-07F-RED

CS6-07F-RED

Unirise USA

CLEARFIT 28AWG CAT6 PATCH 7FT

533
SAJPBU30BL

SAJPBU30BL

Panduit Corporation

ZONE CORD, CAT 6A FTP SOLID PLEN

0
A-MCSSP60150/Y

A-MCSSP60150/Y

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
UTP28CH10BU

UTP28CH10BU

Panduit Corporation

CABLE MOD 8P8C PLUG TO PLUG 10'

94280
UTPCH18MYLY

UTPCH18MYLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 59.06'

15
PC6GRN5S

PC6GRN5S

HellermannTyton

CABLE MOD 8P8C PLUG TO PLUG 5'

0
STPCH7MBBL

STPCH7MBBL

Panduit Corporation

COPPER PATCH CORD, CAT 5E, INTL

0
UTPSP10MVLY

UTPSP10MVLY

Panduit Corporation

COPPER PATCH CORD, CAT 6, VIOLET

0
NK6APC14GY

NK6APC14GY

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
UTPCH40MVLY

UTPCH40MVLY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 131.23'

4
09488484745005

09488484745005

HARTING

CABLE MOD 8P8C PLUG-PLUG 1.64'

0
N200-015-RD

N200-015-RD

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 15'

125
UTPCH6MBLY

UTPCH6MBLY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, BLACK

0
C601106004

C601106004

Belden

CABLE MOD 8P8C PLUG TO PLUG 4'

35
UTPCH31MORY

UTPCH31MORY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 101.71'

6

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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