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Modular Cables

Image Part Number Description / PDF Quantity Rfq
UTP28X6.5MGY

UTP28X6.5MGY

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
510-26-8800-SV-0007F

510-26-8800-SV-0007F

CnC Tech

CABLE MOD 8P8C PLUG TO PLUG 7'

190
UPRBU85

UPRBU85

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID RISER

0
N201-100-BL

N201-100-BL

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 100'

352
STP6X3.5MRD

STP6X3.5MRD

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 11.48'

17
BM-6UG005F

BM-6UG005F

Bel

CABLE MOD 8P8C PLUG TO PLUG 5'

60
CS6-06I-BLU

CS6-06I-BLU

Unirise USA

CLEARFIT 28AWG CAT6 PATCH 6IN

100
UTP28X35MBU

UTP28X35MBU

Panduit Corporation

CAT 6A 28AWG UTP PATCH CORD, CM/

0
UTP6ASD38YL

UTP6ASD38YL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP28CH5.5M

UTP28CH5.5M

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
STP6X39MBUF2

STP6X39MBUF2

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 127.95'

3
ISTPHCH5MRD

ISTPHCH5MRD

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 16.4'

7
CS6-15F-GRY

CS6-15F-GRY

Unirise USA

CLEARFIT 28AWG CAT6 PATCH 15FT

398
PC6W5SC

PC6W5SC

HellermannTyton

CABLE MOD 8P8C PLUG TO PLUG 5'

0
09474747022

09474747022

HARTING

CABLE MOD 8P8C PLUG-PLUG 49.21'

5
1300500416

1300500416

Woodhead - Molex

CABLE MOD 8P8C PLUG-PLUG 16.4'

46
BM-P1SK015F

BM-P1SK015F

Bel

CABLE MOD 8P8C PLUG-PLUG 15FT

40
A-MCSSP60150/G

A-MCSSP60150/G

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 49.21'

0
A-MCU60030/R

A-MCU60030/R

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 9.84'

1
AT-S-26-8/8/B-25

AT-S-26-8/8/B-25

ASSMANN WSW Components

CABLE MOD 8P8C PLUG TO PLUG 25'

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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