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Modular Cables

Image Part Number Description / PDF Quantity Rfq
AMJG0808-0500-RDB-24

AMJG0808-0500-RDB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 16.4'

0
MP-6ARJ45SNNK-001

MP-6ARJ45SNNK-001

Storage & Server IO (Amphenol ICC)

CABLE MOD 8P8C PLUG TO PLUG 1'

2582
UTPSP50MRDY

UTPSP50MRDY

Panduit Corporation

COPPER PATCH CORD, CAT 6, RED UT

0
AT-S-26-4/4/S-7-OE

AT-S-26-4/4/S-7-OE

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO CABLE 7'

42
UTPCH18GRY

UTPCH18GRY

Panduit Corporation

COPPER PATCH CORD, CAT 5E, GREEN

0
76000723

76000723

Digi

CABLE MOD 10P0C PLUG TO CABLE 4'

140
522-26-6600-SV-0007F

522-26-6600-SV-0007F

CnC Tech

CABLE MOD 6P6C PLUG TO PLUG 7'

198
UTP6ASD20MVL

UTP6ASD20MVL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPK6A5BL

UTPK6A5BL

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
CS6A-03F-PUR

CS6A-03F-PUR

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 3FT

490
AMJE0808-0100-YEB-24

AMJE0808-0100-YEB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 3.28'

0
UTP6ASD1.5MGY

UTP6ASD1.5MGY

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
PC6GRN7S

PC6GRN7S

HellermannTyton

CABLE MOD 8P8C PLUG TO PLUG 7'

0
MP-64RJ45UNNR-010

MP-64RJ45UNNR-010

Storage & Server IO (Amphenol ICC)

CABLE MOD 8P8C PLUG TO PLUG 10'

17
SAJPBU20BL

SAJPBU20BL

Panduit Corporation

ZONE CORD, CAT 6A FTP SOLID PLEN

0
UTP28CH11MOR

UTP28CH11MOR

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 36.09'

15
1233160015

1233160015

Weidmuller

CABLE MOD 8P8C PLUG TO PLUG 5'

0
UTP6ASD40BL

UTP6ASD40BL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTPCH32MBUY

UTPCH32MBUY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 104.99'

6
CAT6 PVC-045FT

CAT6 PVC-045FT

Igus, Inc.

CAT6 RJ45, PVC, FLEX RATED-45FT

100

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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