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Modular Cables

Image Part Number Description / PDF Quantity Rfq
N262-003-AQ

N262-003-AQ

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 3'

56350
STPK6X10BU

STPK6X10BU

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0
CS6A-09F-GRY

CS6A-09F-GRY

Unirise USA

CLEARFIT 28AWG CAT6A PATCH 9FT

261
UTP6ASD22VL

UTP6ASD22VL

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
UTP6ASD17GR-Q

UTP6ASD17GR-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AMJE0909-0150-BNB-24

AMJE0909-0150-BNB-24

ASSMANN WSW Components

CABLE MOD 8P8C PLUG-PLUG 4.92'

0
C-RJFTV5E1706PG05

C-RJFTV5E1706PG05

Vitelec / Cinch Connectivity Solutions

CABLE MOD 8P8C PLUG-PLUG 1.64'

100
UTPSP18RDY

UTPSP18RDY

Panduit Corporation

COPPER PATCH CORD, CAT 6, RED UT

0
UTPCH12MGRY

UTPCH12MGRY

Panduit Corporation

CABLE MOD 8P8C PLUG-PLUG 39.37'

20
UZPPBU30

UZPPBU30

Panduit Corporation

ZONE CORD, CAT 6A, UTP SOLID PLE

10
AT-C-26-4/4/W-10-OE

AT-C-26-4/4/W-10-OE

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO CABLE 10'

0
1307610030

1307610030

Weidmuller

CABLE MOD 8P4C PLUG-PLUG 9.84'

5
UTP28CH2MRD

UTP28CH2MRD

Panduit Corporation

COPPER PATCH CORD, CAT 5E (SD),

0
NK6APC14YL

NK6APC14YL

Panduit Corporation

NETKEY CAT6A PATCH CORD, CM/LSZH

0
UPPBU8

UPPBU8

Panduit Corporation

ZONE CORD, CAT 6 UTP SOLID PLENU

0
UTP6ASD20VL-Q

UTP6ASD20VL-Q

Panduit Corporation

COPPER PATCH CORD, CAT 6A (SD),

0
AT-C-26-4/4/W-7-OE

AT-C-26-4/4/W-7-OE

ASSMANN WSW Components

CABLE MOD 4P4C PLUG TO CABLE 7'

0
UTPSP0.5MGRY

UTPSP0.5MGRY

Panduit Corporation

COPPER PATCH CORD, CAT 6, GREEN

20
N200-014-BK

N200-014-BK

Tripp Lite

CABLE MOD 8P8C PLUG TO PLUG 14'

89330
UTPK6A10MYL

UTPK6A10MYL

Panduit Corporation

KEYED COPPER PATCH CORD, CAT 6A,

0

Modular Cables

1. Overview

Modular cables are standardized, customizable cable assemblies designed for flexible connectivity in electronic systems. Their plug-and-play architecture enables rapid deployment, scalability, and maintenance efficiency. These cables serve as critical infrastructure in data centers, industrial automation, and telecommunications, supporting seamless integration of hardware components while maintaining signal integrity and power delivery.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power Modular CablesHigh-current capacity, thermal-resistant insulationData center server racks, industrial machinery
Data Transmission CablesShielded twisted pairs (STP), <15ns latencyNetworking switches, PoE devices
Fiber Optic Modular CablesLC/MPO connectors, 100Gbps+ throughputTelecom backbone networks, medical imaging
Hybrid CablesCombined power/data channels, IP68 ratingSmart factory automation, aerospace systems

3. Structural Composition

Typical modular cables feature:

  • Conductive Core: Annealed copper (20-24 AWG) with oxygen-free purity ( 99.95%)
  • Insulation: Cross-linked polyethylene (XLPE) or fluorinated ethylene propylene (FEP)
  • Shielding: Braided aluminum/mylar layers with 95%+ coverage
  • Connectors: Hot-swappable RJ45/USB-C/M12 interfaces with 500+ mating cycles
  • Strain Relief: Thermoplastic elastomer (TPE) boots for 20N+ tensile strength

4. Key Technical Parameters

ParameterTypical RangeImportance
Current Rating1-40ADetermines power delivery capacity
Voltage Range12-600VEnsures system electrical compatibility
Transmission Rate1Gbps-400GbpsDefines data throughput capability
Operating Temp-40 C to +125 CGuarantees performance in extreme environments
Shielding Effectiveness60-100dBPrevents electromagnetic interference

5. Application Industries

Key sectors include:

  • IT Infrastructure: Blade servers, hyper-converged storage arrays
  • Industrial IoT: Programmable logic controllers (PLCs), robotic arms
  • Medical Devices: MRI machines, endoscopic surgical systems
  • Transportation: EV charging stations, avionics control units

6. Leading Manufacturers

ManufacturerKey ProductsTechnical Highlights
TE ConnectivityModuCon PowerCage1500V insulation, IP67 rated
AmphenolOptiFlex FiberLinkLow-smoke zero-halogen (LSZH) jacket
MolexTwinax High-Speed25Gbps per channel, RoHS compliance

7. Selection Guidelines

Key considerations:

  • Signal Integrity: Match impedance (100 15%) for high-speed applications
  • Environmental Factors: Select UV-resistant jacketing for outdoor deployment
  • Standards Compliance: Verify UL/CSA/IEC certification
  • Cost Optimization: Balance conductor material quality vs budget constraints

Case Study: A cloud data center achieved 30% faster deployment using Molex's pre-terminated modular harnesses with integrated strain relief.

8. Industry Trends

Emerging developments:

  • Adoption of 800Gbps fiber modules for AI/ML infrastructure
  • Nano-coated cables for corrosion resistance in marine environments
  • Embedded sensors for real-time temperature monitoring
  • Recyclable polymer jackets aligning with EU Circular Economy Action Plan
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